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Assembly In Action: Automated Cart Enhances Assembly of Volt Batteries

On Jan. 11, 2010—exactly three years to the day that the Chevrolet Volt concept car debuted—General Motors manufactured the first advanced lithium-ion battery for the Volt at its Brownstown Battery Pack Assembly Plant in Brownstown Township, MI. 

by Jim Camillo


Assembly In Action: Design Software Shows Potential of Lightweight Composites

In late 2009, the NASA Engineering and Safety Center completed a series of critical, full-scale, physical tests to help predict how the Composite Crew Module would perform under simulated flight conditions. Performed at Langley Research Center, the tests focused on material tradeoffs between metals and composites in space structures.

by Jim Camillo


Assembly In Action: Laser Scanners for Dummies…and Air Bag Performance

Crash dummies are crucial in evaluating the performance of side curtain air bags in a rollover. First Technology Safety Systems Inc. manufactures crash test dummies and computer crash simulation models for automotive, military and aerospace applications. To confirm that the new design matched dummies built from the original mold, FTSS used a hand held laser scanner.

by Jim Camillo


Assembly In Action: Servomotor Helps Hone Bore Finishing System

For many years, OEM Sunnen has designed customized, high-end bore sizing and finishing systems. In 2008, the company decided to expand its platform to include honing equipment for resurfacing and repairing hydraulic cylinders.

by Jim Camillo


Assembly In Action: Vision-Guided Transporter Navigates its Own Way

Manufacturers are always looking for ways to maximize their skilled employees. One way is to free them from lower-valued tasks—such as pulling carts and delivering palletized materials. Daimler Trucks NA LLC is one such manufacturer that has found a more cost-effective way to complete these tasks: use the GT3 tugger, a vision-guided industrial mobile robot.

by Jim Camillo


Fastening Threads: Losing Weight Is Always a Challenge

The growing desire to reduce fuel consumption has caused manufacturers of all modes of transportation to be more willing to implement the use of light-weight materials, even where there is a cost penalty. However, use of new materials in a given application always carries some risk that must be mitigated through analysis and testing.


by David Archer


Manufacturing Insights: Talent Search

Are we graduating enough young engineers to replace the ones who will be retiring in droves over the next few years?


by Don Hegland


Moving Forward: New Plant Turns Old Parts Into Big Profits

ArvinMeritor has opened a new 100,000-square-foot facility in Canada to remanufacture transmissions, axle carriers and steering gears for heavy trucks.


The Editorial: Enabling the Disabled

July 26 marked the 20th anniversary of the Americans With Disabilities Act. The law has changed our physical and social landscape, but we still have work to do.

by John Sprovieri


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