Columns

Assembly in Action: Gas Cylinders Need Automated Machines

When Suspa Inc. (Altdorf/Nuremberg, Germany), a producer of nitrogen gas cylinders, began looking for a U.S. company to supply assembly equipment to its North American unit, its search stopped with JR Automation Technologies Inc. (Holland, MI), a custom machine builder.

Suspa provides more than 23,000 different nitrogen gas cylinders to U.S. customers. Suspa serves a niche market for both small and large orders of cylinders. Thus, automation needs include a fast cycle time and a quick change-out procedure to make the machinery cost-effective.

Suspa’s initial semiautomated line required five operators to run. Its pre-existing automated process was an in-line progression on a horizontal plane. JR Automation presented a rotary solution, which used gravity instead of working against it. The machine could be maintained by one operator. This substantially increased the output per operator. With this rotary system, components are released and guided into place and then rotated to the next station for assembly. Within seconds, the system can purge all components and the load areas can be adjusted to accommodate a new part. Production resumes again with little interruption in the manufacturing schedule.

The key to success was the teamwork that developed between the two companies. With open communication on every level, an effective, efficient machine was built with no surprises or misunderstandings.

Today, this system continues to be the centerpiece of Suspa’s automation. The companies continue to work together to improve the manufacturing process.

For more information on automated machinery, call 616-399-2168 or visit www.jrauto.com.

You must register or login in order to post comments.

Multimedia

Videos

Image Galleries

Wire Harness

AssemTech Inc. is a busy and growing harness assembly shop in West Chicago, IL. The company has a 12,000-square-foot assembly area and employs 20 full-time harness assemblers - far cry from its early days back in 1986, when founder Chuck Hall and various family members assembled harnesses in his garage.

Podcasts

A Plan to Revive U.S. Manufacturing
In December, the nonpartisan Council on Competitiveness issued a landmark report, Make: An American Manufacturing Movement, that provides dozens of recommendations for addressing the many challenges facing U.S. manufacturers. In this podcast, Jack McDougle, the council’s senior vice president for manufacturing, discusses the council’s vision for reviving U.S. manufacturing. Check out this sneak preview of McDougle’s May 2 keynote address to start Tech ManufactureXPO.

More Podcasts

THE MAGAZINE

Assembly Magazine

may 2012 cover

2012 May

Check out Assembly's May issue!!

TABLE OF CONTENTS SUBSCRIBE

Lean Hang-Ups

By now, most assembly plants have at least tried lean manufacturing. But, some aspects of lean have been easier to implement than others. What tenet of lean has your assembly plant had the most trouble with?
See Poll Results Poll Archive

THE ASSEMBLY MAGAZINE STORE

welding.gif
Welding: Principles & Practices

This text introduces students to a solid background in the basic principles and practices of welding.

More Products

Clear Seas Research

Clear Seas ResearchWith access to over one million professionals and more than 60 industry-specific publications,Clear Seas Research offers relevant insights from those who know your industry best. Let us customize a market research solution that exceeds your marketing goals.

Assembly Showrooms

ASSEMBLY Showrooms

STAY CONNECTED

Facebook Twitter  LinkedIn  YouTube