Columns

Assembly in Action: Adhesive Bonds Key Components of Roadster

The Panoz AIV Roadster is 70 percent aluminum and has a curb weight of 2,600 pounds. It is hand-built by the Panoz Auto Development Co. (Hoschton, GA) and is the first aluminum-intensive vehicle manu-factured in the United States. Only 200 are built each year.

Ford Motor Co. (Dearborn, MI) produces the vehicle's engine and drivetrain. The 4.6-liter, 32-valve, V8 powerplant rockets the car from 0 to 60 mph in 4.5 seconds.

ITW Plexus' (Danvers, MA) methacrylate adhesives are used in key structural bonding applications throughout the car. Joel Grewett, general manager of Panoz, says that aluminum body panels are bonded to the aluminum chassis using A0420 adhesive. Hood, deck and door liners are also bonded using adhesives.

A0420 is an all-purpose adhesive with high toughness. Its working time is 4 to 6 minutes, and fixture time is 15 to 18 minutes. Its tensile strength is 2,700 to 3,000 psi, while its shear strength is 1,750 to 2,250 psi.

Panoz's decision to use this adhesive was influenced by the product's combination of tensile strength and modulus of elasticity needed to produce tough, permanent bonds on a wide range of dissimilar materials.

For more information on adhesives, call ITW Plexus at 800-851-6692, visit www.itwplexus.com or Reply 7

Senior Editor

Recent Articles by Austin Weber

You must register or login in order to post comments.

Multimedia

Videos

Image Galleries

Wire Harness

AssemTech Inc. is a busy and growing harness assembly shop in West Chicago, IL. The company has a 12,000-square-foot assembly area and employs 20 full-time harness assemblers - far cry from its early days back in 1986, when founder Chuck Hall and various family members assembled harnesses in his garage.

Podcasts

A Plan to Revive U.S. Manufacturing
In December, the nonpartisan Council on Competitiveness issued a landmark report, Make: An American Manufacturing Movement, that provides dozens of recommendations for addressing the many challenges facing U.S. manufacturers. In this podcast, Jack McDougle, the council’s senior vice president for manufacturing, discusses the council’s vision for reviving U.S. manufacturing. Check out this sneak preview of McDougle’s May 2 keynote address to start Tech ManufactureXPO.

More Podcasts

THE MAGAZINE

Assembly Magazine

may 2012 cover

2012 May

Check out Assembly's May issue!!

TABLE OF CONTENTS SUBSCRIBE

Lean Hang-Ups

By now, most assembly plants have at least tried lean manufacturing. But, some aspects of lean have been easier to implement than others. What tenet of lean has your assembly plant had the most trouble with?
See Poll Results Poll Archive

THE ASSEMBLY MAGAZINE STORE

welding.gif
Welding: Principles & Practices

This text introduces students to a solid background in the basic principles and practices of welding.

More Products

Clear Seas Research

Clear Seas ResearchWith access to over one million professionals and more than 60 industry-specific publications,Clear Seas Research offers relevant insights from those who know your industry best. Let us customize a market research solution that exceeds your marketing goals.

Assembly Showrooms

ASSEMBLY Showrooms

STAY CONNECTED

Facebook Twitter  LinkedIn  YouTube