Wire Processing Assembly

Articles about stripping, cutting, crimping, assembling and testing wire and cable.

ARTICLES

Amphenol Gets Grant to Rebuild After Floods

April 9, 2013

SIDNEY, NY—Aerospace supplier Amphenol will receive a $3.8 million federal disaster grant to build a new assembly plant on higher ground here. The factory sustained $35 million in damage from flooding from Tropical Storms Irene and Lee in 2011.


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Copper Strikes Back!

New, high-strength copper alloys enable automakers to use thinner wires in their harness designs.
April 1, 2013

Despite recent inroads by aluminum, copper will remain the dominant material used in automotive wiring harness applications over the next few decades. That’s because harness weight can easily be reduced by using finer wires wherever electrically feasible.


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Assembling Motors and Bearings at Baldor

Baldor benefits from investing in U.S. assembly operations.
April 1, 2013

It has become fashionable lately for some U.S. companies to tout how they’ve reshored production from overseas. Baldor Electric Co. isn’t one of them—it never left. The company has been manufacturing electric motors, drives, bearings and other motion control products in the United States for decades.


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Improving Printability of Wire and Cable

By raising surface polarity, atmospheric plasma treatments optimize the adhesion properties of insulation materials.
April 1, 2013

Wire and cable insulation is typically made from thermoplastics, thermosets or fibrous coatings such as fiberglass and fiber-braiding. Unfortunately for manufacturers, inks and coatings do not print or bond well to most of these materials when using standard techniques.


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Handheld Crimping Tools

Hand tools are ideal for prototyping, repair and small production runs.
April 1, 2013

A fully automatic stripping and crimping system might be the “glamour” technology of wire harness assembly shops. However, there’s still plenty of work for handheld electric, pneumatic and manually powered crimping tools.


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Reborn Company Reshores Harness Manufacturing Jobs

From the 1960s through the 1990s, business was humming at Northwest Regulator Supply in Portland, OR.
March 1, 2013

Unfortunately, like many OEMs, Northwest Regulator Supply was struggling by the start of the 21st century.


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Noncontact Connectivity

January 4, 2013

A new technology from TE Connectivity could change how power and data are transferred in robots, conveyors and other manufacturing equipment.


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Designing an Ergonomic Cable-tie Tool

January 3, 2013

Lots of tool makers say their products are ergonomic. Few of them actually prove it.


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Running on Automatic

January 3, 2013

New equipment addresses changeover and repeatability issues.


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IPC, WHMA Release Revise Wire Harness Standard

November 5, 2012

BANNOCKBURN, IL—Significant technical updates, greater ease-of-use and compatibility with other key assembly standards are among the many changes engineers will find in the newly released B revision of IPC/WHMA-A-620, Requirements and Acceptance for Cable and Wire Harness Assemblies.


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EVENTS

Electrical Wire Processing Technology Expo

5/8/13
The Delta Center
400 W. Wisconsin Ave.
Milwaukee, WI
United States

A Trade Show that showcases the latest technology for the electrical wire harness, wire & cable processing and related industries.

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WHMA Annual Wire Harness Conference

2/20/13
Renaissance Hotel – Las Vegas
3400 Paradise Road
Las Vegas, NV
United States
Annual Conference of the Wiring Harness Manufacturers Association (WHMA).

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Multimedia

Videos

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eCards

eCards including Assembly Lubricant, Metric Components and Part Manufacture and Power/Hand Tools and Accessories!

Podcasts

John Sprovieri was featured on Manufacturing Revival Radio, speaking about best practices and techniques, emerging trends in manufacturing, and the impact that the new Baxter Robot will have on manufacturers, as well as the capital spending outlook for 2013 and 2014.

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THE MAGAZINE

Assembly Magazine

ASM May 2013 cover

2013 May

The 2013 May Assembly includes a cover story about considerations for selecting vision systems and articles about leak testing, optimizing parts bin layout, and what's new with assembly presses. Check it out today!

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Additive Manufacturing Processes

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Welding: Principles & Practices

This text introduces students to a solid background in the basic principles and practices of welding.

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