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The latest information on fastening, bonding, welding, automation and other assembly technologies.

]]> https://www.assemblymag.com/rss/2627 en-us VIDEO | The “Roomba Problem” Inside Modern Factories moorej@bnpmedia.com (JJ Moore) What do factory robots and robot vacuums have in common? According to Aron Semle, CTO of HighByte: they both get stuck. In this clip from an upcoming episode of ASSEMBLY Audible, Semle explains how disconnected factory systems create what he calls the “Roomba problem” — and why standardized industrial data is becoming critical for AI and automation on the plant floor.


]]> http://www.assemblymag.com/articles/100131 Mon, 08 Jun 2026 10:00:00 -0400 https://www.assemblymag.com/articles/100131-podcast-the-roomba-problem-inside-modern-factories Automated Brazing and Soldering Machines Fusion turns manual brazing and soldering processes into turnkey automation systems that help reduce labor costs, increase production and improve output.

]]> http://www.assemblymag.com/articles/100126 Mon, 08 Jun 2026 00:00:00 -0400 https://www.assemblymag.com/articles/100126-automated-brazing-and-soldering-machines Volvo Redesigns EV Manufacturing Volvo Cars has begun production of its new, fully electric EX60 SUV at its assembly plant in Torslanda, Sweden. The plant has been heavily upgraded in recent years in preparation for production of the EX60 and other EVs.



]]> http://www.assemblymag.com/articles/100095 Tue, 02 Jun 2026 08:00:00 -0400 https://www.assemblymag.com/articles/100095-volvo-redesigns-ev-manufacturing Aerospace, Medical Manufacturers Seek to Modernize Compliance Infrastructure moorej@bnpmedia.com (JJ Moore) CHICAGO — Manufacturers in highly regulated industries are increasingly consolidating ERP, quality management and traceability systems into unified digital platforms as companies work to reduce compliance overhead, simplify audits and improve production visibility across complex operations.

]]> http://www.assemblymag.com/articles/100111 Fri, 29 May 2026 00:00:00 -0400 https://www.assemblymag.com/articles/100111-aerospace-medical-manufacturers-seek-to-modernize-compliance-infrastructure Digital Transformation Is Essential, Claims New Study webera@bnpmedia.com (Austin Weber) MILWAUKEE—Manufacturers are no longer debating whether to adopt digital technologies, but how to execute, scale and deliver measurable value from them.

]]> http://www.assemblymag.com/articles/100108 Wed, 27 May 2026 01:00:00 -0400 https://www.assemblymag.com/articles/100108-digital-transformation-is-essential-claims-new-study Schaeffler to Deploy Hundreds of Humanoid Robots webera@bnpmedia.com (Austin Weber) HERZOGENAURACH, Germany—Schaeffler AG plans to deploy hundreds of humanoid robots in its factories.

]]> http://www.assemblymag.com/articles/100105 Tue, 26 May 2026 15:00:00 -0400 https://www.assemblymag.com/articles/100105-schaeffler-to-deploy-thousands-of-humanoid-robots Knife Maker Redesigns Assembly Line Shifting from a traditional process to a streamlined assembly line to a 30 percent increase in throughput and a 53 percent reduction in footprint.

]]> http://www.assemblymag.com/articles/100103 Tue, 26 May 2026 14:00:00 -0400 https://www.assemblymag.com/articles/100103-knife-maker-redesigns-assembly-line assembly-line process Rather than one worker assembling a knife from start to finish, each worker handles a few operations in an assembly-line process. compact assembly line workstations Trays of parts are delivered to each workstation by the conveyor, which reduces the need for constant parts replenishment. Reversible Adhesive Aids Disassembly and Recycling webera@bnpmedia.com (Austin Weber) NEWCASTLE, England—Electrical and chemical engineers at Newcastle University have developed a reversible adhesive that makes disassembling and recycling electronics much easier.

]]> http://www.assemblymag.com/articles/100104 Tue, 26 May 2026 13:00:00 -0400 https://www.assemblymag.com/articles/100104-reversible-adhesive-aids-disassembly-and-recycling Heartland Harness Opens New Facility in Iowa webera@bnpmedia.com (Austin Weber) NEOLA, IA—Heartland Harness  has opened a new 10,000-square-foot facility here.

]]> http://www.assemblymag.com/articles/100092 Wed, 20 May 2026 19:00:00 -0400 https://www.assemblymag.com/articles/100092-heartland-harness-opens-new-facility-in-iowa Human-Robot Collaboration Process Enables Remote Manufacturing webera@bnpmedia.com (Austin Weber) BOCA RATON, FL—Engineers at Florida Atlantic University have developed a remote manufacturing system that allows people to perform tasks and operate production equipment from anywhere.

]]> http://www.assemblymag.com/articles/100107 Tue, 19 May 2026 00:00:00 -0400 https://www.assemblymag.com/articles/100107-human-robot-collaboration-process-enables-remote-manufacturing Best Practices for Cycle Time Optimization moorej@bnpmedia.com (JJ Moore) Timing studies and simulation can help engineers optimize cycle time in automated assembly systems.

]]> http://www.assemblymag.com/articles/100084 Mon, 18 May 2026 09:00:00 -0400 https://www.assemblymag.com/articles/100084-best-practices-for-cycle-time-optimization New Conveyors for Automated Assembly sprovierij@bnpmedia.com (John Sprovieri) New assembly conveyors are designed for transporting fragile medical devices and heavy loads.

]]> http://www.assemblymag.com/articles/100073 Fri, 15 May 2026 09:00:00 -0400 https://www.assemblymag.com/articles/100073-new-conveyors-for-automated-assembly Ultrasonic Welding System Joins Multiple Joints at Once sprovierij@bnpmedia.com (John Sprovieri) The machine can be operated as a standalone system, or it can be integrated into automated assembly lines.

]]> http://www.assemblymag.com/articles/100070 Thu, 14 May 2026 09:00:00 -0400 https://www.assemblymag.com/articles/100070-ultrasonic-welding-system-joins-multiple-joints-at-once custom-configured MS sonxMAC MULTI MS Ultrasonic configured a MULTI machine to perform more than 60 ultrasonic spot welds on a bumper assembly. MS sonxMAC MULTI The MS sonxMAC MULTI can be used for ultrasonic welding of instrument panels, door trims, rear spoilers, trim elements, pillar and luggage compartment trims, and bumper coverings. MS sonxMAC MULTI The MS sonxMAC MULTI is designed to perform multiple processing steps on a single assembly. Those steps could be ultrasonic punching, welding, staking, cutting, or embossing. Digital Twins Streamline Auto Manufacturing webera@bnpmedia.com (Austin Weber) When introducing new vehicle models, each launch can demand extensive reconfiguration of existing production lines. Timing is critical and every delay carries a significant cost. Digital twin technology can help engineers tackle that issue.

]]> http://www.assemblymag.com/articles/100061 Mon, 11 May 2026 14:30:00 -0400 https://www.assemblymag.com/articles/100061-digital-twins-streamline-auto-manufacturing digital twin A digital twin is a virtual counterpart of a physical assembly system. digital twin Digital twins and other Industry 4.0 technology enable manufacturers to improve assembly line efficiency. simulating operational dynamics Simulations can be used to design, verify, optimize and validate operational dynamics. virtual reality Oakland University’s Master of Science in Smart Manufacturing program integrates augmented and virtual reality, in addition to other state-of-the-art technology. Fully Automatic Wire Harness Production Omega 750 S enables fully automated wire harness production for automotive manufacturers.

]]> http://www.assemblymag.com/articles/99775 Thu, 07 May 2026 15:00:00 -0400 https://www.assemblymag.com/articles/99775-fully-automatic-wire-harness-production Spray Support from Start to Finish The right nozzle helps precision spray systems reduce defects, save fluid, ensure long‑term stability, and integrates smoothly into automated or robotic environments.

]]> http://www.assemblymag.com/articles/100059 Thu, 07 May 2026 14:30:00 -0400 https://www.assemblymag.com/articles/100059-spray-support-from-start-to-finish Precision Link Conveyor for Automotive Parts Manufacturing Motion Index Drives designed and manufactured a custom 9-inch precision link conveyor for an automotive application.

]]> http://www.assemblymag.com/articles/100058 Thu, 07 May 2026 12:00:00 -0400 https://www.assemblymag.com/articles/100058-precision-link-conveyor-for-automotive-parts-manufacturing PODCAST | What Manufacturers Miss About AI: It’s Not a Technology Problem moorej@bnpmedia.com (JJ Moore) Chris Draper, CEO and co-founder of morriganAI and author of Safe AI Basics and co-author of Governing Artificial Intelligence, challenges the way we think about AI and explains why the real risk—and opportunity—lies in human behavior.

]]> http://www.assemblymag.com/articles/100055 Thu, 07 May 2026 10:30:00 -0400 https://www.assemblymag.com/articles/100055-podcast-what-manufacturers-miss-about-ai-its-not-a-technology-problem AI System Trains Robots to Perform Assembly Tasks webera@bnpmedia.com (Austin Weber) BIRMINGHAM, England—Engineers at Aston University here have developed an AI-based method to train robots to perform assembly tasks.

]]> http://www.assemblymag.com/articles/100106 Thu, 07 May 2026 00:00:00 -0400 https://www.assemblymag.com/articles/100106-ai-system-trains-robots-to-perform-assembly-tasks Mercedes-Benz to Invest $4 billion in Alabama Assembly Plant Over the next four years, Mercedes-Benz will invest $4 billion in its assembly plant in Tuscaloosa, AL. The plant assembles a range of SUVs for both the U.S. and export markets.



]]> http://www.assemblymag.com/articles/100012 Tue, 05 May 2026 08:00:00 -0400 https://www.assemblymag.com/articles/100012-mercedes-benz-to-invest-4-billion-in-alabama-assembly-plant Disney’s Automation Legacy webera@bnpmedia.com (Austin Weber) Assembly line tools and production processes played an important behind-the-scenes role in the development of many of the most popular attractions at Disney theme parks.


]]> http://www.assemblymag.com/articles/100043 Fri, 01 May 2026 10:00:00 -0400 https://www.assemblymag.com/articles/100043-disneys-automation-legacy Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality Ultrasonic welding systems help manufacturers achieve higher efficiency while meeting demanding industry specifications for precision.

]]> http://www.assemblymag.com/articles/99985 Fri, 01 May 2026 09:00:00 -0400 https://www.assemblymag.com/articles/99985-engineering-efficiency-in-high-performance-assembly-how-ultrasonic-welding-enhances-throughput-reliability-and-quality Humanoid Robot Factory Opens in California webera@bnpmedia.com (Austin Weber) HAYWARD, CA—A vertically integrated humanoid robot factory has opened here.

]]> http://www.assemblymag.com/articles/100042 Fri, 01 May 2026 01:00:00 -0400 https://www.assemblymag.com/articles/100042-humanoid-robot-factory-opens-in-california Why UV Intensity Alone Doesn’t Define Curing Performance Published intensity values don’t always reflect real curing performance. Working distance, emitter design and uniformity can significantly influence results in production environments.

]]> http://www.assemblymag.com/articles/99975 Fri, 01 May 2026 00:00:00 -0400 https://www.assemblymag.com/articles/99975-why-uv-intensity-alone-doesnt-define-curing-performance PODCAST | Manufacturers Risk Losing Critical Knowledge as Workforce Retires moorej@bnpmedia.com (JJ Moore) Nick Haase, co-founder of MaintainX, explains how the “silver tsunami” is exposing gaps in maintenance data and why companies that fail to capture that knowledge now risk falling behind.

]]> http://www.assemblymag.com/articles/100027 Thu, 30 Apr 2026 10:00:00 -0400 https://www.assemblymag.com/articles/100027-manufacturers-risk-losing-critical-knowledge-as-workforce-retires Humanoid Robot Market Is on the Brink of Explosive Growth webera@bnpmedia.com (Austin Weber) MUNICH—A new report by Roland Berger Strategy Consultants claims that recent advances in AI and humanoids wlll enable manufacturers to address the skilled labor shortage.

]]> http://www.assemblymag.com/articles/100016 Wed, 29 Apr 2026 11:00:00 -0400 https://www.assemblymag.com/articles/100016-humanoid-robot-market-is-on-the-brink-of-explosive-growth Machine Learning Detects Fastening Errors Ford engineers are studying whether AI can play a role in detecting faulty run-downs. To do that, they first had to determine what constitutes a data anomaly.

]]> http://www.assemblymag.com/articles/100026 Wed, 29 Apr 2026 10:00:00 -0400 https://www.assemblymag.com/articles/100026-machine-learning-detects-fastening-errors Wristband Enables Wearers to Control Robotic Hand webera@bnpmedia.com (Austin Weber) CAMBRIDGE, MA—Engineers at the Massachusetts Institute of Technology here have developed a wearable device that can control robotic movements.

]]> http://www.assemblymag.com/articles/100015 Tue, 28 Apr 2026 11:00:00 -0400 https://www.assemblymag.com/articles/100015-wristband-enables-wearers-to-control-robotic-hand New Robotic Control System Simplifies Programming webera@bnpmedia.com (Austin Weber) LAUSANNE, Switzerland—Engineers at the Ecole Polytechnique Fédérale de Lausanne have developed a new framework that makes it possible to teach robots new skills.

]]> http://www.assemblymag.com/articles/100014 Mon, 27 Apr 2026 11:00:00 -0400 https://www.assemblymag.com/articles/100014-new-robotic-control-system-simplifies-programming VIDEO | AI Systems May Be Creating Hidden Risk on the Factory Floor moorej@bnpmedia.com (JJ Moore) Manufacturers are moving quickly to adopt AI and automation, but the way those systems are designed may be introducing new risks. On an upcoming episode of ASSEMBLY Audible, Chris Draper, CEO and co-founder of morriganAI, explains why the placement of humans within AI systems can determine whether those systems are safe or not.

]]> http://www.assemblymag.com/articles/100011 Mon, 27 Apr 2026 09:30:00 -0400 https://www.assemblymag.com/articles/100011-ai-systems-may-be-creating-hidden-risk-on-the-factory-floor