Automated Assembly Systems .taxonomy-header__description{ width: 675px !important; max-width: 100% !important; }

Image courtesy of: kynny (iStock / Getty Images Plus)

Insights on robotics, machine vision, motion control, and modular systems driving automated assembly in modern manufacturing.

]]> https://www.assemblymag.com/rss/2638 en-us Volvo Redesigns EV Manufacturing Volvo Cars has begun production of its new, fully electric EX60 SUV at its assembly plant in Torslanda, Sweden. The plant has been heavily upgraded in recent years in preparation for production of the EX60 and other EVs.



]]> http://www.assemblymag.com/articles/100095 Tue, 02 Jun 2026 08:00:00 -0400 https://www.assemblymag.com/articles/100095-volvo-redesigns-ev-manufacturing Knife Maker Redesigns Assembly Line Shifting from a traditional process to a streamlined assembly line to a 30 percent increase in throughput and a 53 percent reduction in footprint.

]]> http://www.assemblymag.com/articles/100103 Tue, 26 May 2026 14:00:00 -0400 https://www.assemblymag.com/articles/100103-knife-maker-redesigns-assembly-line assembly-line process Rather than one worker assembling a knife from start to finish, each worker handles a few operations in an assembly-line process. compact assembly line workstations Trays of parts are delivered to each workstation by the conveyor, which reduces the need for constant parts replenishment. Top Five Assembly Articles From the Week of May 17-23 Miss a little, miss a lot. In a busy work week, it can be difficult to keep up with what’s happening in manufacturing. Here’s a look at the top five assembly articles from the week of May 17-23

]]> http://www.assemblymag.com/articles/100099 Tue, 26 May 2026 10:01:00 -0400 https://www.assemblymag.com/articles/100099-top-five-assembly-articles-from-the-week-of-may-17-23 Best Practices for Cycle Time Optimization moorej@bnpmedia.com (JJ Moore) Timing studies and simulation can help engineers optimize cycle time in automated assembly systems.

]]> http://www.assemblymag.com/articles/100084 Mon, 18 May 2026 09:00:00 -0400 https://www.assemblymag.com/articles/100084-best-practices-for-cycle-time-optimization New Conveyors for Automated Assembly sprovierij@bnpmedia.com (John Sprovieri) New assembly conveyors are designed for transporting fragile medical devices and heavy loads.

]]> http://www.assemblymag.com/articles/100073 Fri, 15 May 2026 09:00:00 -0400 https://www.assemblymag.com/articles/100073-new-conveyors-for-automated-assembly Digital Twins Streamline Auto Manufacturing webera@bnpmedia.com (Austin Weber) When introducing new vehicle models, each launch can demand extensive reconfiguration of existing production lines. Timing is critical and every delay carries a significant cost. Digital twin technology can help engineers tackle that issue.

]]> http://www.assemblymag.com/articles/100061 Mon, 11 May 2026 14:30:00 -0400 https://www.assemblymag.com/articles/100061-digital-twins-streamline-auto-manufacturing digital twin A digital twin is a virtual counterpart of a physical assembly system. digital twin Digital twins and other Industry 4.0 technology enable manufacturers to improve assembly line efficiency. simulating operational dynamics Simulations can be used to design, verify, optimize and validate operational dynamics. virtual reality Oakland University’s Master of Science in Smart Manufacturing program integrates augmented and virtual reality, in addition to other state-of-the-art technology. Spray Support from Start to Finish The right nozzle helps precision spray systems reduce defects, save fluid, ensure long‑term stability, and integrates smoothly into automated or robotic environments.

]]> http://www.assemblymag.com/articles/100059 Thu, 07 May 2026 14:30:00 -0400 https://www.assemblymag.com/articles/100059-spray-support-from-start-to-finish Automotive Trim Panel Clip Insertion Gear Automatically feed and install metal or plastic clips with verifiable precision.

]]> http://www.assemblymag.com/articles/100057 Thu, 07 May 2026 11:50:00 -0400 https://www.assemblymag.com/articles/100057-automotive-trim-panel-clip-insertion-gear Mercedes-Benz to Invest $4 billion in Alabama Assembly Plant Over the next four years, Mercedes-Benz will invest $4 billion in its assembly plant in Tuscaloosa, AL. The plant assembles a range of SUVs for both the U.S. and export markets.



]]> http://www.assemblymag.com/articles/100012 Tue, 05 May 2026 08:00:00 -0400 https://www.assemblymag.com/articles/100012-mercedes-benz-to-invest-4-billion-in-alabama-assembly-plant Disney’s Automation Legacy webera@bnpmedia.com (Austin Weber) Assembly line tools and production processes played an important behind-the-scenes role in the development of many of the most popular attractions at Disney theme parks.


]]> http://www.assemblymag.com/articles/100043 Fri, 01 May 2026 10:00:00 -0400 https://www.assemblymag.com/articles/100043-disneys-automation-legacy International Automation Professionals Day Highlights the Work Behind Modern Manufacturing BIRMINGHAM, Mich. — Automation is often discussed in terms of technology — robotics, AI and advanced systems — but behind every implementation are the professionals responsible for making those systems work on the plant floor.

]]> http://www.assemblymag.com/articles/100002 Tue, 28 Apr 2026 13:00:00 -0400 https://www.assemblymag.com/articles/100002-international-automation-professionals-day-highlights-the-work-behind-modern-manufacturing Physical AI Will Take Human-Robot Collaboration to the Next Level webera@bnpmedia.com (Austin Weber) PARIS—A new report by the Capgemini Research Institute claims that AI technology will unlock new opportunities for manufacturers.

]]> http://www.assemblymag.com/articles/100013 Sat, 25 Apr 2026 00:00:00 -0400 https://www.assemblymag.com/articles/100013-physical-ai-will-take-human-robot-collaboration-to-the-next-level Automated Line Assembles Disposable Razors sprovierij@bnpmedia.com (John Sprovieri) PIA's Automation's assembly system, custom-built for Bic, includes six blade-handling modules, which are connected by two parallel transport systems. The fully automated system is capable of high-volume production while maintaining high quality.

]]> http://www.assemblymag.com/articles/100008 Fri, 24 Apr 2026 14:00:00 -0400 https://www.assemblymag.com/articles/100008-automated-line-assembles-disposable-razors Volvo Automates Welding sprovierij@bnpmedia.com (John Sprovieri) Volvo's skilled workers were spending more time on non-value-added tasks—moving material, hooking it up to a crane, and setting it in a fixture—instead of doing what they do best: complex welds. The automated process has improved ergonomics and requires less manual intervention.

]]> http://www.assemblymag.com/articles/99999 Tue, 21 Apr 2026 09:00:00 -0400 https://www.assemblymag.com/articles/99999-volvo-automates-welding From Simulation to Physical AI: New Robotics Technologies Transform Manufacturing moorej@bnpmedia.com (JJ Moore) This roundup highlights the latest robotics innovations aimed at improving throughput, simplifying deployment and helping manufacturers address ongoing labor and process challenges.

]]> http://www.assemblymag.com/articles/99989 Fri, 17 Apr 2026 09:00:00 -0400 https://www.assemblymag.com/articles/99989-from-simulation-to-physical-ai-new-robotics-technologies-transform-manufacturing Demco Automation Donates Advanced Automation System to Mechatronics Program QUAKERTOWN, PA—Demco Automation has donated a new automated assembly system designed and built specifically for the mechatronics program at Upper Bucks County Technical School (UBCTS) in Perkasie, PA. The state-of-the-art automation training system, valued at $73,000, offers students hands-on access to the same technology used in modern manufacturing.

]]> http://www.assemblymag.com/articles/99980 Mon, 13 Apr 2026 10:00:00 -0400 https://www.assemblymag.com/articles/99980-demco-automation-donates-advanced-automation-system-to-mechatronics-program FANUC, NVIDIA Partner to Advance Physical AI in Industrial Robotics moorej@bnpmedia.com (JJ Moore) ROCHESTER HILLS, MI — FANUC America is collaborating with NVIDIA to advance the use of physical AI in industrial robotics, combining automation systems with AI computing and simulation technologies to support more adaptive manufacturing environments.

]]> http://www.assemblymag.com/articles/99967 Thu, 09 Apr 2026 00:00:00 -0400 https://www.assemblymag.com/articles/99967-fanuc-nvidia-partner-to-advance-physical-ai-in-industrial-robotics Heavy-Duty Gripping System Supports Human-Robot Collaboration at Scania moorej@bnpmedia.com (JJ Moore) BIRMINGHAM, Mich. —  Manufacturers handling large, complex components are increasingly turning to hybrid automation systems that combine robotics with human expertise. At Scania, a new gripping system is helping address that challenge by enabling safe, precise handling of heavy engine components in a human-robot collaborative environment.

]]> http://www.assemblymag.com/articles/99968 Wed, 08 Apr 2026 00:00:00 -0400 https://www.assemblymag.com/articles/99968-heavy-duty-gripping-system-supports-human-robot-collaboration-at-scania Touring the Automated Assembly Line at Appliance Park GE Appliances' first in-house water filter manufacturing operation includes fully automated assembly and packaging, robotic pick-and-place systems guided by machine vision, 100 percent in-line leak testing, and end-to-end traceability.



]]> http://www.assemblymag.com/articles/99945 Tue, 07 Apr 2026 09:00:00 -0400 https://www.assemblymag.com/articles/99945-ge-appliances-automates-assembly-of-water-filters $100 Billion AI Fund Could Reshape Manufacturing and Product Development moorej@bnpmedia.com (JJ Moore) BIRMINGHAM, Mich. — Jeff Bezos is reportedly in early discussions to raise a $100 billion investment fund aimed at applying artificial intelligence across manufacturing, targeting sectors such as semiconductors, aerospace and defense.

]]> http://www.assemblymag.com/articles/99955 Tue, 31 Mar 2026 16:00:00 -0400 https://www.assemblymag.com/articles/99955-bezos-backed-fund-targets-ai-driven-transformation-of-manufacturing Sensor System Automatically Monitors Human-Machine Interaction webera@bnpmedia.com (Austin Weber) ITZEHOE, Germany—Engineers at the Fraunhofer Institute for Silicon Technology recently developed a system that enables close collaboration between humans and robots.

]]> http://www.assemblymag.com/articles/99948 Tue, 31 Mar 2026 12:30:00 -0400 https://www.assemblymag.com/articles/99948-sensor-system-automatically-monitors-human-machine-interaction Standardized Assembly Cells Save Time sprovierij@bnpmedia.com (John Sprovieri) The Meditec series from PIA Automation includes cells for manual, semiautomatic and fully automatic assembly.

]]> http://www.assemblymag.com/articles/99941 Fri, 27 Mar 2026 09:00:00 -0400 https://www.assemblymag.com/articles/99941-standardized-assembly-cells-save-time IKEA Automates Adhesive Dispensing sprovierij@bnpmedia.com (John Sprovieri) IKEA turned to automated woodworking equipment company Lehbrink and automated dispensing technology company Robatech to automate adhesive application for its Pax 2.0 wardrobe.

]]> http://www.assemblymag.com/articles/99934 Fri, 20 Mar 2026 09:00:00 -0400 https://www.assemblymag.com/articles/99934-ikea-automates-adhesive-dispensing Lanco Awarded Contract to Develop Automated Test System for Medical Device Manufacturer WESTBROOK, ME—Systems integrator Lanco has been awarded a contract to design and build an automated, pallet-based test system for high-volume production of a medical device.

]]> http://www.assemblymag.com/articles/99931 Thu, 19 Mar 2026 10:00:00 -0400 https://www.assemblymag.com/articles/99931-lanco-awarded-contract-to-develop-automated-test-system-for-medical-device-manufacturer Cobot Welding System Boosts Output sprovierij@bnpmedia.com (John Sprovieri) Now, the cobot can weld one component while the operator replaces the completed part, minimizing downtime and maximizing output. By using one robot across multiple stations, PeyMar made the most of its limited floor space. It also reduced costs for labor, capital investment and maintenance.

]]> http://www.assemblymag.com/articles/99927 Thu, 19 Mar 2026 09:00:00 -0400 https://www.assemblymag.com/articles/99927-cobot-welding-system-boosts-output New Products Advance Robotics and Automation sprovierij@bnpmedia.com (John Sprovieri) Manufacturers continue to broaden the capabilities and accessibility of robotic automation on the factory floor.

]]> http://www.assemblymag.com/articles/99925 Wed, 18 Mar 2026 09:00:00 -0400 https://www.assemblymag.com/articles/99925-new-products-advance-robotics-and-automation New Platform Connects Machines and Robots for Autonomous Aerospace Manufacturing moorej@bnpmedia.com (JJ Moore) BOSTON — Flexxbotics announced that Orizon Aerostructures has deployed its autonomous manufacturing platform to expand automation across production operations. The system is designed to improve process monitoring, maintain manufacturing compliance and enable autonomous process control in the company’s aerostructure manufacturing facilities.

]]> http://www.assemblymag.com/articles/99913 Wed, 11 Mar 2026 03:00:00 -0400 https://www.assemblymag.com/articles/99913-new-platform-connects-machines-and-robots-for-autonomous-aerospace-manufacturing Samsung Electronics to Adopt AI-Driven Factories webera@bnpmedia.com (Austin Weber) SEOUL—Samsung Electronics plans to transition all manufacturing operations into AI-driven factories by 2030.

]]> http://www.assemblymag.com/articles/99888 Wed, 04 Mar 2026 10:00:00 -0500 https://www.assemblymag.com/articles/99888-samsung-electronics-to-adopt-ai-driven-factories Volkswagen and UAW Agree on First Labor Contract The labor contract, in force for 3,200 employees at the automaker’s assembly plant in Chattanooga, Tennessee, is the first UAW contract at a Southern auto plant outside of the Detroit Three.



]]> http://www.assemblymag.com/articles/99857 Tue, 03 Mar 2026 08:00:00 -0500 https://www.assemblymag.com/articles/99857-volkswagen-and-uaw-agree-on-first-labor-contract ‘Volunteer’ Engineers Tackle Wire Harness Automation webera@bnpmedia.com (Austin Weber) A team of young engineers at the University of Tennessee is using a six-axis collaborative robot to automate assembly steps such as terminal insertion and wire routing.

]]> http://www.assemblymag.com/articles/99868 Fri, 27 Feb 2026 09:00:00 -0500 https://www.assemblymag.com/articles/99868-volunteer-engineers-tackle-wire-harness-automation Engineers testing a six-axis collaborative robot for wire harness assembly Engineers are using a six-axis collaborative robot to automate assembly steps such as terminal insertion and wire routing. automotive wiring harness Automotive wiring harnesses are challenging to automate. engineer aligning a wire termination Terminations must be aligned precisely so they can lock into the connector and function properly.