With the eyes of the nation focused on college basketball tournaments, we at ASSEMBLY magazine are feeling a little left out. People ought to be just as excited about SCARA robots and servo presses as they are buzzer beaters and slam dunks! And so we are conducting our first Tournament of Assembly Technology.
In the bracket below, we’ve paired 16 major assembly technologies against each other. Your job: Pick a winner in each matchup. We’ll repeat the process each week until we have a champion.
What do you think? Which technology will win? Did the selection committee miss an important technology? Cast your vote now!
Pick WinnersChampion:
1. SCARA Robot
SCARA robots are the bread-and-butter of automated assembly systems and a clear #1 seed. These compact four-axis robots are fast and precise.
Learn more about SCARA robots
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4. Collaborative Robot
Collaborative robots are the hottest technology in robotics today. These robots are designed to work safely next to people on assembly lines without guarding. Can they pull off the upset?
Learn more about Collaborative robots
2. Six-axis robot
When people think of industrial automation, a six-axis robot is what most often comes to mind. If your application requires highly articulated motion, you need a six-axis robot.
Learn more about six-axis robots
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3. Cartesian robot
Also known as a gantry robot, a Cartesian robot can only move its end effector in straight lines along the X, Y and Z axes. These simple, inexpensive robots are great for dispensing, screwdriving and soldering.
Learn more about cartesian robots
1. Autofeed screwdriver
If an assembly calls for multiple screws of the same size, an autofeed screwdriver is an easy way to boost accuracy, productivity and quality. That’s why it’s the #1 seed in this bracket.
Learn more about autofeed screwdrivers
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4. Cordless tool
Cordless tools are the fastest-growing segment of the power tool market. Battery-powered tools allow assemblers to more easily work in confined spaces. They also improve safety and increase quality, since there are no hoses or cords to trip workers or scratch paint.
Learn more about cordless tools
2. DC electric nutrunner
This matchup pits accuracy vs. ergonomics. DC electric tools are more expensive than pneumatic tools. However, as error proofing, quality control and flexibility become more important on the assembly, and more and more manufacturers are going electric.
Learn more about dc electric nutrunners
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3. Pulse tool
Pulse tools have always been known for their ergonomic benefits and high run-down speeds. These tools apply torque in increments rather than one continuous effort. The short pulses minimize or eliminate torque reaction experienced by the assembler.
Learn more about pulse tools
1. Ultrasonic welding
Ultrasonic welding is the most popular plastics joining technology, and the #1 seed in this bracket. The process is fast, clean and economical.
Learn more about ultrasonic welding
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4. Hot-plate welding
Hot plate welding uses a heated platen to melt the joining surfaces of the two halves of a thermoplastic part. The process has many advantages, including precise control of the melt temperature; excellent weld strength; and the ability to weld large, complex parts. But is that enough to pull off the upset?
Learn more about hot plate welding
2. Vibration welding
Compared with ultrasonic welding, vibration welding operates at much lower frequencies, but higher amplitudes and greater clamping force. The process can join large parts and is particularly advantageous for joining semicrystalline resins, such as acetal, nylon, polyethylene and polypropylene.
Learn more about vibration welding
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3. Laser welding
Laser welding is a process for bonding plastic using focused laser radiation. This noncontact method does not generate flash or particulates. It is also energy efficient and fast.
Learn more about laser welding
1. Orbital and radial forming
Ideally, assemblers would like to eliminate loose rivets from an assembly. Rather, they would prefer to use studs or bosses that are cast in one of the parts. That’s where orbital and radial forming come in. These nonimpact processes can be used to form a head on any material that can be cold-worked.
Learn more about orbital and radial forming
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4. Blind riveting
Unlike solid rivets, blind rivets can be inserted and fully installed in a joint from only one side of a part. The back, or blind side, of the fastener is mechanically expanded to form a bulb or upset head. Because blind rivets are installed from only one side of the part, they are cost-efficient and versatile.
Learn more about Blind riveting
2. Pneumatic press
The tournament’s most controversial matchup! Pneumatic presses may be an older technology, but they’re still capable. They come in a wide range of sizes and capacities. Pressure switches, regulators and feedback devices, such as load cells, give engineers greater ability to monitor and control the pressing process.
Learn more about pneumatic presses
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3. Servo press
Servo presses provide the ultimate in accuracy, speed control and data-feedback. Servo presses can precisely apply force and distance while measuring the functional result and feeding that data back to the control system.
Learn more about servo presses
2. Six-axis robot
When people think of industrial automation, a six-axis robot is what most often comes to mind. If your application requires highly articulated motion, you need a six-axis robot.
Learn more about six-axis robots
VS
4. Collaborative Robot
Collaborative robots are the hottest technology in robotics today. These robots are designed to work safely next to people on assembly lines without guarding. Can they pull off the upset?
Learn more about Collaborative robots
1. Autofeed screwdriver
If an assembly calls for multiple screws of the same size, an autofeed screwdriver is an easy way to boost accuracy, productivity and quality. That’s why it’s the #1 seed in this bracket.
Learn more about autofeed screwdrivers
VS
2. DC electric nutrunner
As error proofing, quality control and flexibility become more important on the assembly line, and more and more manufacturers are going electric.
Learn more about dc electric nutrunners
1. Ultrasonic welding
Ultrasonic welding is the most popular plastics joining technology, and the #1 seed in this bracket. The process is fast, clean and economical.
Learn more about ultrasonic welding
VS
3. Laser welding
Laser welding is a process for bonding plastic using focused laser radiation. This noncontact method does not generate flash or particulates. It is also energy efficient and fast.
Learn more about laser welding
1. Orbital and radial forming
Ideally, assemblers would like to eliminate loose rivets from an assembly. Rather, they would prefer to use studs or bosses that are cast in one of the parts. That’s where orbital and radial forming come in. These nonimpact processes can be used to form a head on any material that can be cold-worked.
Learn more about orbital and radial forming
VS
3. Servo press
Servo presses provide the ultimate in accuracy, speed control and data-feedback. Servo presses can precisely apply force and distance while measuring the functional result and feeding that data back to the control system.
Learn more about servo presses
4. Collaborative Robot
Collaborative robots are the hottest technology in robotics today. These robots are designed to work safely next to people on assembly lines without guarding. Can they pull off the upset?
Learn more about Collaborative robots
VS
1. Ultrasonic welding
Ultrasonic welding is the most popular plastics joining technology, and the #1 seed in this bracket. The process is fast, clean and economical.
Learn more about ultrasonic welding
2. DC electric nutrunner
As error proofing, quality control and flexibility become more important on the assembly line, and more and more manufacturers are going electric.
Learn more about dc electric nutrunners
VS
3. Servo press
Servo presses provide the ultimate in accuracy, speed control and data-feedback. Servo presses can precisely apply force and distance while measuring the functional result and feeding that data back to the control system.
Learn more about servo presses
3. Servo press
Servo presses provide the ultimate in accuracy, speed control and data-feedback. Servo presses can precisely apply force and distance while measuring the functional result and feeding that data back to the control system.
Learn more about servo presses
VS
4. Collaborative Robot
Collaborative robots are the hottest technology in robotics today. These robots are designed to work safely next to people on assembly lines without guarding. Can they pull off the upset?
Learn more about Collaborative robots
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