Plastics Assembly

Articles about the various techniques for assembly plastic parts, including ultrasonic welding, snap-fits and threaded fasteners.

ARTICLES

Company Invents Solar-Powered Rotomolding Process

May 09, 2012

PISMO BEACH, CA—LightManufacturing LLC has developed a method for rotomolding plastic parts that is powered by solar energy rather than natural gas.


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Resin Shortage Threatens Global Automotive Production

April 17, 2012

DETROIT—The world’s largest automakers are scrambling to find alternatives to a resin that’s critical for making brake- and fuel-system components. A March 31 explosion at chemical maker Evonik Industries halved the global supply of an ingredient used to make the resin, called PA-12.


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New Radiator Tank Molded From Plant-Derived Resin

March 15, 2012

KARIYA, Japan―Denso Corp. has developed a new, more efficient radiator that is 40 percent smaller and lighter than previous models. The radiator’s tank is molded from a plant-derived resin.


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Robots Help Manufacturers Stay Competitive, Expert Says

January 27, 2012

FORT COLLINS, CO—Robert Harvey disputes the claim that robots are job killers. In fact, the sales manager at custom automation supplier CBW Automation says it’s the opposite—robots keep U.S. companies competitive.


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Automation Profiles: Tumbler Maker Stays Hot With Cool Automation

January 05, 2012
A unique inflatable gripper handles parts.
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Plastics Assembly: Good Vibrations

November 30, 2011
Vibration welding uses heat generated by friction at the interface of two thermoplastic parts to produce melting in the interfacial area. The molten materials flow together under pressure and bond, forming a weld upon cooling.
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Fasteners: Driving Into Plastic...Edge-Wise

June 29, 2011
It took several years, but self-tapping screws for plastic assembly have come of age. OEMs were lukewarm toward this type of fastener in the 1980s and early 1990s, that trend has changed in recent years.
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Robotics: Innovations in Grippers

June 21, 2011
Inspired by nature, engineers are developing new gripper technologies that promise to make robots more flexible.
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Leak-Proof Plastics Assembly

May 31, 2011
Several manufacturers consider electromagnetic, or induction, welding a better way to weld highly filled thermoplastics than thermal or friction welding, or using adhesives.
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Multimedia

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Wire Harness

AssemTech Inc. is a busy and growing harness assembly shop in West Chicago, IL. The company has a 12,000-square-foot assembly area and employs 20 full-time harness assemblers - far cry from its early days back in 1986, when founder Chuck Hall and various family members assembled harnesses in his garage.

Podcasts

A Plan to Revive U.S. Manufacturing
In December, the nonpartisan Council on Competitiveness issued a landmark report, Make: An American Manufacturing Movement, that provides dozens of recommendations for addressing the many challenges facing U.S. manufacturers. In this podcast, Jack McDougle, the council’s senior vice president for manufacturing, discusses the council’s vision for reviving U.S. manufacturing. Check out this sneak preview of McDougle’s May 2 keynote address to start Tech ManufactureXPO.

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Lean Hang-Ups

By now, most assembly plants have at least tried lean manufacturing. But, some aspects of lean have been easier to implement than others. What tenet of lean has your assembly plant had the most trouble with?
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welding.gif
Welding: Principles & Practices

This text introduces students to a solid background in the basic principles and practices of welding.

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