Automation Profiles

Detailed profiles of real-world multistation automated assembly systems.

ARTICLES

Automated Assembly System Installs Quad Rings

March 1, 2014

 Sensors verify that the rings have been installed correctly. 


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High-speed automation for bottle cap assembly

Continuous motion assembly system produces three-piece caps for plastic squeeze bottles.
November 1, 2013

Plastic squeeze bottles for water or Gatorade are ubiquitous at sporting events around the world. Hundreds of millions of them are produced annually.


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Rotary Indexer Assembles Hinges for Car Doors

This eight-station automatic system produces a hinge in less than 10 seconds.
June 3, 2013

Manufacturing engineers have two options for obtaining an automated assembly system. They can get each component—an automatic screwdriver, a rotary indexing dial, a gripper—from individual suppliers and integrate the parts themselves. Or, they can ask one supplier to deliver a turnkey machine.


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Walking Beam System Assembles Medical Device

Centrifugal feeders singulate and orient cylindrical parts.
May 1, 2013

Farason Corp. has been designing and building automated assembly systems for more than 25 years. Based in Coatesville, PA, the company has designed automation systems for food, cosmetics, medical devices, pharmaceutical products, personal care products, toys and solar cells. The company’s client list includes Blistex Inc., Crayola Crayons, L’Oreal USA, Smith Medical and even the U.S. Mint.


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Indexing Dial Fills, Assembles Beverage Caps

Before snapping the parts together, the system dispenses liquid or powdered ingredients into the assembly.
April 1, 2013

Premixed, ready-to-drink, functional beverages are certainly convenient, but that convenience comes with some trade-offs.


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Automation Profiles: Robots Help Philips Shave Assembly Costs

June 1, 2012
Flexible feeders are the key to a future-proof assembly system.


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Automation Profiles: Tumbler Maker Stays Hot With Cool Automation

January 5, 2012
A unique inflatable gripper handles parts.
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Automation Profiles: Integrator Sheds Light on Assembly Challenge

August 24, 2011
Robots assemble parabolic solar concentrators.
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Automation Profiles: Automation Ensures Driver Safety

December 21, 2010
Grammer AG of Amberg, Germany, assembles active headrests on a 14-station automated assembly system designed by DEPRAG.
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Multimedia

Videos

Image Galleries

Behind the Scenes at Ford's Michigan Assembly Plant

People are the heart and soul of the 2012 Assembly Plant of the Year. This slideshow shows some of the men and women who build three different types of electrified vehicles alongside traditional gas-powered cars on the auto industry’s most flexible assembly line—Ford’s Michigan Assembly Plant in Wayne, MI. Photos courtesy Ford Motor Co.

Podcasts

Live from The Assembly Show, the hosts of Manufacturing Revival Radio sit down with Adam Malofsky, Ph.D., president and CEO of Bioformix to discuss his company’s innovative, energy-saving adhesives and polymers, which cure without the need for heat or light. 

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Assembly Magazine

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2014 April

The 2014 April Assembly includes a cover story about robots and small manufacturers plus much more. Check it out today!
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Welding: Principles & Practices

This text introduces students to a solid background in the basic principles and practices of welding.

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