Wire Processing Assembly

Articles about stripping, cutting, crimping, assembling and testing wire and cable.


Helukabel Joins CC-Link Partner Association

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ELGIN, IL—Cable manufacturer Helukabel has joined the CC-Link Partner Association, the nonprofit organization that manages and oversees CC-Link networking technology.

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Wire Harness Recycling

Toyota has developed a new technology for recycling the copper contained automotive harnesses.
By John Sprovieri
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By some estimates, approximately 40 years’ worth of mineable copper resources remains worldwide. At the same time, global consumption is growing, driven particularly by infrastructure-related demand for wiring in emerging markets.

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Robotic Assembly of Automotive Wire Harnesses

New research suggests that six-axis robots can be used to install automotive wiring harnesses.
By Xin Yang
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Multi-axis robot arms perform a wide variety of processes in automotive assembly plants, including painting, welding and fastening.

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Testing Automotive Wire Harnesses

Today’s testers can quickly perform continuity, hipot and component-specific tests on simple and complex harnesses.
By Jim Camillo
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 When watching an operator test an automotive wire harness, one is reminded of old-time photos and TV skits about telephone switchboard operators of the 1950s and 1960s. 

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Laser Wire Stripping

Lasers are a clean-cut alternative to mechanical blades.
By Austin Weber
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Metal blades are typically used to strip insulation from wire or cable. However, there is an alternative—lasers.

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Choosing Wire Terminals and Contacts

Wire terminals are available in a wide variety of designs.
By John Sprovieri
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Wires are rarely connected directly to an electrical or electronic assembly.

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The Splice is Right

By Austin Weber
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New aluminum applications create welding challenges.

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Crimp Force Monitoring-Recipe for Success

By Gustavo Garcia-Cota
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Crimp quality detection systems are a great tool, if they’re used correctly.

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Cutting it Close

By Jim Camillo
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Blades might not get much attention, but they’re crucial for quality wire stripping and cutting. The challenge is selecting the right blade for each wire.

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Market for Automotive Wire Harnesses to Grow 11 Percent

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DETROIT—The global market for automotive wiring harnesses is expected increase at a compound annual growth rate of of 11 percent from 2012 to 2016.

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2015 Wiring Harness Manufacturers Annual Conference

Las Vegas - Renaissance Hotel
Las Vegas, NV
United States

The annual WHMA Wire Harness Conference offers attendees the latest industry information and trends. A small trade show featuring the industry's leading suppliers is also included.

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Image Galleries

Behind the Scenes at Ford's Michigan Assembly Plant

People are the heart and soul of the 2012 Assembly Plant of the Year. This slideshow shows some of the men and women who build three different types of electrified vehicles alongside traditional gas-powered cars on the auto industry’s most flexible assembly line—Ford’s Michigan Assembly Plant in Wayne, MI. Photos courtesy Ford Motor Co.


Live from The Assembly Show, the hosts of Manufacturing Revival Radio sit down with Adam Malofsky, Ph.D., president and CEO of Bioformix to discuss his company’s innovative, energy-saving adhesives and polymers, which cure without the need for heat or light. 

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Assembly Magazine

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2014 August

The 2014 August Assembly includes how to Produce in Synch With Sales plus much more. Check it out today!
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Machine Age

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Welding: Principles & Practices

This text introduces students to a solid background in the basic principles and practices of welding.

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