Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up
Columns

The Editorial: Man Bites Dog

By John Sprovieri
February 24, 2010
Toyota's recall problems are a man-bites-dog story of epic proportions.


There’s an old saw in journalism: If a dog bites a man, it’s not news, but if a man bites a dog, print it! I’ve been reminded of that adage while reading the daily reports on the recalls and quality problems at Toyota.

Since October, Toyota has recalled 8.5 million vehicles worldwide for accelerator, braking and floor mat problems. Collectively, it’s the second-largest in automotive recall in history. At press time, the company faced two Congressional hearings, and the National Highway Traffic Safety Administration was investigating a slew of reports from Toyota drivers who claim they were in serious accidents caused by faulty acceleration or braking.

For a company that built its reputation on quality, launched the lean manufacturing revolution, and is widely considered the world’s best manufacturer, it’s a man-bites-dog story of epic proportions.

The problems have cost the world’s No. 1 automaker dearly. On Jan. 26, when the company temporarily halted North American sales, Toyota’s share price on the Tokyo exchange was 2,750 yen. That’s a 35 percent decrease compared with a week earlier and a 67 percent decrease from the stock’s all-time high on Jan. 27, 2007, just before Toyota’s quality issues began to appear. Edmunds.com predicts that Toyota’s share of the U.S. auto market could drop a full percentage point this year. (The company currently owns 17.6 percent of the market, behind only GM.)

Certainly, Toyota would have done itself a favor by responding more quickly to the problems when they emerged. Fortunately, the company seems to be on top of things now, and the public apology by company president Akio Toyoda could not have been easy. Thus, we urge Transportation Secretary Ray LaHood to avoid effortless, unnecessary and blowhard rhetoric, like his promise to “hold Toyota’s feet to the fire.”

As Toyota scrambles to regain consumer trust, industry analysts wonder how the company got into this mess. Some say Toyota became too big, too fast. Others say Toyota simply wasn’t practicing what it’s been preaching.

We’re not buying it. The problems with the accelerator pedals and the floor mats are really design issues, rather than manufacturing defects. The faulty braking in the Prius appears to be a software bug.

Let’s be honest: Today’s vehicles are much more complex than they were even a few years ago, and scores of independent suppliers are part of the design and assembly of every vehicle. Integrating the myriad electronic and mechanical subassemblies that go into today’s vehicles is a herculean task. How will widget A from Acme Corp. interact with widget B from Nadir Inc.? How will electronic gizmo C react to electromagnetic interference? With the advent of electronic control over braking, acceleration and steering-so-called X-by-wire systems-the task won’t get any simpler.

We advise Toyota’s competitors not to enjoy their moment of schadenfreude too much. Ask not for whom the bell tolls, it tolls for thee.

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

John has been with ASSEMBLY magazine since February 1997. John was formerly with a national medical news magazine, and has written for Pathology Today and the Green Bay Press-Gazette. John holds a B.A. in journalism from Northwestern University, Medill School of Journalism.

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Industries
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

ASSEMBLY News Now, episode-30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

Boeing CEO Kelly Ortberg announces 1 billion investment

Boeing Plans $1 Billion Wichita Investment, Workforce Training Center

automated consumer goods assembly system

Best Practices for Cycle Time Optimization

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
Register for webinar - Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

Related Articles

  • The Editorial: The Time Is Right for Reshoring

    See More
  • The Editorial: The Wrong Ratio

    See More
  • The Editorial: Feds Strike the Wrong Chord

    See More

Related Products

See More Products
  • foreman.jpg

    The Foreman on the Assembly Line

  • history.jpg

    Faster, Better, Cheaper in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond

  • digitalization.jpg

    The Digitalization of the 21st Century Supply Chain

See More Products

Related Directories

  • La-Man Corp.

  • Gas Dog Detectors Manufacturer

×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing