Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up

Robotic Insects Get Ready to Deploy

By Austin Weber
April 29, 2010
In the not-too-distant future, nano air vehicles that resemble insects will play a key role in land-based military operations.


In the not-too-distant future, nano air vehicles (NAVs) that resemble insects will play a key role in land-based military operations. The new class of aircraft will be capable of indoor and outdoor missions to assist troops. Employing biological mimicry at an extremely small scale, NAVs will provide new military reconnaissance capabilities in urban environments.

Two different government agencies are currently working on the technology, along with several universities and aerospace manufacturers. The goal is to develop a variety of mobile micro systems that fly, crawl, hop and hover like flies, spiders, crickets, bees, dragonflies and other insects.

The Defense Advanced Research Projects Agency (DARPA) is spearheading one of the projects. “The NAV program will push the limits of aerodynamic and power conversion efficiency, endurance and maneuverability for very small, flapping wing air vehicle systems,” says Dr. Todd Hylton, DARPA program manager. “The goals of the NAV program-namely to develop an approximately 10-gram aircraft that can hover for extended periods, can fly at forward speeds up to 10 meters per second, can withstand 2.5 meter per second wind gusts, can operate inside buildings, and have up to a kilometer command and control range-will stretch our understanding of flight at these small sizes and require novel technology development.”

AeroVironment Inc. is currently wrapping up Phase II of the multi-year project. The company recently achieved a milestone: The controlled hovering flight of an air vehicle system with two flapping wings that carries its own energy source and uses only the flapping wings for propulsion and control. The nano aircraft is capable of climbing and descending vertically, flying sideways left and right, as well as forward and backward, under remote control.

“From the first day of the Phase I effort, we knew that our biggest challenge would be to develop a viable propulsion system, followed by the extreme challenge of creating a control system for such complex operation at such a small scale,” says Matt Keennon, AeroVironment project manager and principal investigator on the NAV project. “Both systems were extremely difficult to conceive and required an intense combination of creative, scientific and artistic problem-solving skills from several key team members.”

Keennon says the Phase II effort, which is scheduled to continue through this summer, is focusing on optimizing the aircraft for longer flight endurance, establishing the transition capability from hover to forward flight and back, and reducing its size, weight and acoustic signature. “All of these are distinct technical challenges in their own right that actually conflict with each other, making for an interesting and exciting path ahead,” he points out.

The U.S. Army Research Laboratory is also working on an R&D program called the Micro Autonomous Systems and Technology (MAST) Collaborative Technology Alliance. The 10-year initiative is focused on creating the next generation of micro robotic systems for use in urban environments and complex terrain, such as mountains and caves.

“Robotic platforms extend the warfighter's senses and reach, providing operational capabilities that would otherwise be costly, impossible or deadly to achieve,” says Dr. Joseph Mait, MAST cooperative agreement manager for the Army Research Laboratory. “The MAST alliance is a highly collaborative effort, with each partner from government, academia and industry playing a significant role.”

MAST consists of four primary research areas that are under the auspices of several alliance members: Engineers at BAE Systems are working on microsystems integration; the University of Michigan is developing microelectronics; the University of Maryland is responsible for microsystem mechanics; and the University of Pennsylvania is in charge of processing for autonomous operation.

Other institutions involved in the MAST program include California Institute of Technology, Georgia Institute of Technology, North Carolina A&T State University, the University of California Berkeley and the University of New Mexico.

The research teams will create an autonomous, multifunctional collection of miniature intelligence-gathering robots that can operate in places too inaccessible or dangerous for humans. The insect-like robots will be fully autonomous and equipped with a wide variety of visual, acoustic, thermal, magnetic and chemical sensors, in addition to location and orientation capability to assist frontline troops.

Several prototypes have already been created, including a fly-like robot that weighs less than an ounce and has a wing span of 1.18 inches. Lightweight carbon joints allow the robot to mimic a real fly, with wings that beat 110 times a second.

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Austinweber headshot
Austin has been senior editor for ASSEMBLY Magazine since September 1999. He has more than 21 years of b-to-b publishing experience and has written about a wide variety of manufacturing and engineering topics. Austin is a graduate of the University of Michigan.

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Electrification
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

ASSEMBLY News Now, episode 30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

Boeing CEO Kelly Ortberg announces 1 billion investment

Boeing Plans $1 Billion Wichita Investment, Workforce Training Center

GE Appliances Worker on Line

GE Appliances Expands Factory AI With 800 Gemini Enterprise Agents

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
Register for webinar - Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

Related Articles

  • Electric Trucks Get Ready to Roll

    Electric Trucks Get Ready to Roll

    See More
  • CRRC Fuel Cell.jpg

    Fuel Cell Locomotives Get Ready to Hit the Rails

    See More
  • Schaeffler AG

    Schaeffler to Deploy Hundreds of Humanoid Robots

    See More

Related Products

See More Products
  • Robotic Micro-Assembly

  • pocket.jpg

    How To Implement Lean Manufacturing, Second Edition

  • Introduction to the Design and Behavior of Bolted Joints, Fourth Edition: Non-Gasketed Joints

See More Products

Related Directories

  • HowToRobot

  • Made to Measure Metrology

×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing