Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up
Columns

Down the Line: Big Bird for Big Loads

December 1, 2002


It’s a bird, it’s plane. No, it’s a flying container ship. If a group of Boeing engineers have their way, a revolutionary aircraft will feature attributes of all three. The Pelican is a high-capacity cargo plane concept currently being studied by the Boeing Phantom Works (Seal Beach, CA).

The four-engined ultra-large transport would stretch more than the length of a football field and have a wingspan of 500 feet--that’s 2.5 Arial the wing width of a Boeing 777--with a payload capacity of 1,400 cargo tons. Although initial sketches of the proposed aircraft look similar to Howard Hughes’ infamous Spruce Goose, the Pelican is not a seaplane. The aircraft would land and take off from conventional airport runways with the assistance of 38 double-wheeled landing gear to support the enormous weight.

To provide enough clearance on the ground, the outer half of each outer wing panel is designed to fold up. The angle of fold may vary from a minimal amount for takeoff and landing to up to 90 degrees for ground operations. Once airborne, the wing tips would fold down to their in-flight position and fold up again for landing.

Designed primarily for long-range, transoceanic transport, the Pelican would fly as low as 20 feet above the sea, taking advantage of an aerodynamic phenomenon that reduces drag and fuel burn. Over land, the aircraft would fly at altitudes of 20,000 feet or higher.

"The Pelican can broaden the range of missions for which airplanes are the favored way to deliver cargo," says Blaine Rawdon, program manager. "It is much faster than ships at a fraction of the operational cost of current airplanes. This will be attractive to commercial and military operators who desire speed, worldwide range and high throughput. We envision that the Pelican can multiply aircraft’s 1 percent share in a commercial market now dominated by container ships."

According to Rawdon, the aircraft’s size and efficiency would allow it to carry types of cargo equivalent to those carried by container ships, at more than 10 Arial the speed. By flying low, the Pelican, like its namesake bird, would exploit the aerodynamic benefits of a phenomenon called ground effect, Rawdon points out. "Flying close to water, the wing downwash angle and tip vortices are suppressed, resulting in a major drag reduction and outstanding cruise efficiency," claims Rawdon.

Riding on top of a cushion of air, the Pelican would experience 70 percent less drag than a normal plane, allowing it to travel further while using the same amount of fuel. The wing-in-ground effect occurs at an altitude equivalent to 10 percent to 25 percent of the wing’s width at the point where it joins the fuselage. The phenomenon increases the ratio of lift to drag for a wing.

"It’s an effect that provides extraordinary range and efficiency," says John Skorupa, senior manager of strategic development for Boeing Advanced Airlift and Tankers. "With a payload of 1.5 million pounds, the Pelican could fly 10,000 nautical miles over water and 6,500 nautical miles over land.

Looking for quick answers on assembly and manufacturing topics? Try Ask ASM, our new smart AI search tool. Ask ASM →

"Flying in ground effect demands the latest flight control technology," adds Skorupa. "Reliable systems will provide precise, automatic altitude control and collision avoidance. Cruise altitude will be adjusted according to sea state, and if the seas get too rough, the Pelican can easily climb to high altitude to continue flight."

In addition to commercial applications, the Pelican also appeals to Pentagon officials. "The Pelican currently stands as the only identified means by which the U.S. Army can achieve its goals of deploying one division in 5 days, or five divisions in 30 days, anywhere in the world," claims Skorupa.

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Assembly and Testing
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

Ferrari

Ferrari Unveils Four-Door EV

ASSEMBLY News Now, episode-30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

automated consumer goods assembly system

Best Practices for Cycle Time Optimization

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
Register for webinar - Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

Related Articles

  • Down the Line: Extremely Small Material Offers Big Potential

    See More
  • Down the Line: Organic LEDs Light the Way to the Future

    See More
  • Down the Line: GM Sees Fuel Cells in the Near Future

    See More

Related Products

See More Products
  • foreman.jpg

    The Foreman on the Assembly Line

  • Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line

  • The First Snap-Fit Handbook 2e: Creating and Managing Attachments for Plastics Parts

See More Products

Related Directories

  • Load Cell Central

    Load Cell Central is a leading load cell manufacturer, delivering cutting-edge custom solutions for electronic weighing systems and components, weighing assemblies, and load cell repairs. Our expertise spans a wide range of applications, including the development of custom electronic load cell-based weighing systems, interchangeable replacement load cells, and specialized load cells and weighing assemblies. Whether you're in need of industrial scales, a load cell, or solutions for force measurement, center of gravity, or process and batching control by weight, we are committed to providing innovative, economical solutions. Our approach is comprehensive, guiding clients from the initial concept through to completion, with ongoing support long after the sale. At Load Cell Central, we pride ourselves on our technical expertise, customer-centric approach, and unwavering commitment to quality in every aspect of our service.
×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing