Screwdriving and Riveting Assembly

Ergonomics and Fastening Tools Go Hand in Hand

Engineers must consider more than just design factors.
By Austin Weber
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Assemblers in many different industries depend on all sorts of pneumatic, DC electric and battery powered tools for a wide variety of fastening applications. Unfortunately, the devices are also the source of countless ergonomic headaches for manufacturing engineers.


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Kohler Excels at Manufacturing Small Gas Engines

Reliability in the field starts with quality on the assembly line.
By Austin Weber
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Small gas engines are the lifeblood of the outdoor power equipment industry. They run all sorts of commercial and consumer devices, ranging from lawnmowers and generators to power washers and portable welders.


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New Ceramic Screws Resist Heat, Corrosion

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MUNICH, Germany—Most screws are made of steel. But high temperatures or acidic environments take their toll on this otherwise stable material. The alternative is ceramic screws. Researchers can now accurately predict their stress resistance.


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Snake-Like Robot Automates Assembly of Aircraft Wings

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MUNICH, Germany—Researchers in Germany have developed a novel, snake-like robot capable of tightening bolts in even the most difficult-to-access cavities of an aircraft’s wing structure.


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Rivets Are Essential to Range Rover Assembly

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SOLIHULL, UK—The humble rivet. That’s what Demos Hoursoglou, Jaguar Land Rover’s body-in-white manufacturing manager here, puts near the top of his list of worries about assembling the aluminum body of the Range Rover. The 2014 Range Rover body uses 17 types of rivets, 3,722 per vehicle. If one jams in a gun or is inserted incorrectly, production stops.


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New Technologies for Stud Welding

New technologies for stud welding are enabling assemblers to reduce energy costs and boost throughput.
By John Sprovieri
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These days, manufacturers of all stripes are taking a closer at their energy consumption as a potential source of cost savings—even manufacturers of the largest, most expensive products in the world.


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Speed Rivets Improve Assembly of Turbochargers

By Jim Camillo
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Located in the small town of Strakonice, Czech Republic, is CZ a.s., one of the leading suppliers to the automotive industry in Eastern Europe.


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How To Reduce Vehicle Weight with Aluminum and Flow Drilling

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 Weight reduction has become the focus of attention for most if not all major automotive OEM’s such as Audi, Ferrari, Lamborghini, Jaguar, Porsche, BMW, VW, GM, and Ford. 


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How To Self Program and Robotically Fasten Multiple Parts on One Assembly Machine

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In tough economic times it is even more important to find efficient, cost effective ways to improve assembly processes and to make sure they save you time and money.


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How To Gain Control Over Fastening Tools In Your Assembly Process

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 Despite having 21st century technology, we still use assembly processes that were firmly rooted in the early 20th century. 


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Behind the Scenes at Ford's Michigan Assembly Plant

People are the heart and soul of the 2012 Assembly Plant of the Year. This slideshow shows some of the men and women who build three different types of electrified vehicles alongside traditional gas-powered cars on the auto industry’s most flexible assembly line—Ford’s Michigan Assembly Plant in Wayne, MI. Photos courtesy Ford Motor Co.

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Live from The Assembly Show, the hosts of Manufacturing Revival Radio sit down with Adam Malofsky, Ph.D., president and CEO of Bioformix to discuss his company’s innovative, energy-saving adhesives and polymers, which cure without the need for heat or light. 

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2014 August

The 2014 August Assembly includes how to Produce in Synch With Sales plus much more. Check it out today!
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Welding: Principles & Practices

This text introduces students to a solid background in the basic principles and practices of welding.

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