Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up
Columns

Down the Line: Battery Power Hits the Rails

October 1, 2003

It has been 50 years since American railroads began phasing out steam locomotives and replacing them with more efficient diesel power. A similar evolution may be about to occur.

The Union Pacific Railroad Co. (Omaha, NE) has been testing a hybrid, battery-powered switcher in its vast Chicago railyards to determine if it is a feasible alternative to conventional diesel-electric locomotives. The hybrid switcher is called the “Green Goat,” because “goat” in railroad slang refers to a locomotive used in railyards.

The electric traction motors on the axles are powered by a large bank of custom-designed lead acid batteries. The batteries are kept charged by a small generator driven by a 130-hp diesel engine.

“The Green Goat test is an opportunity for us to try a novel technological approach in our never-ending search for an alternative fuel for locomotives,” says Mike Iden, general director of car and locomotive engineering at Union Pacific. He claims the new technology promises to be cheaper to purchase, cheaper to run and cheaper to maintain, while producing considerably less pollutants than today’s standard diesel switchers. The experimental locomotive could also reduce the emissions of nitrogen oxides (NOx) by as much as 90 percent.

“Hybrid power technology has already demonstrated, in automotive applications, its ability to perform more economically and reduce emissions,” adds Frank Donnelly, chief technology officer of RailPower Technologies Corp. (North Vancouver, BC), the manufacturer of the switcher. “The Green Goat locomotive, we believe, can provide a similar opportunity for the railroads, but at a comparatively better economic entry point than was initially experienced by the automotive industry.”

Union Pacific began testing the green locomotive at its Roseville, CA, railyard last year. The locomotive was moved to Chicago for cooler weather testing in January.

Donnelly claims the batteries in the hybrid switcher produce the same amount of energy as a locomotive powered by an electrical generator attached to a 2,000-hp diesel engine, which is used primarily in railyards. Typically, 3,000 to 4,400-hp locomotives are used to pull freight trains between cities.

Looking for quick answers on assembly and manufacturing topics? Try Ask ASM, our new smart AI search tool. Ask ASM →

While the diesel only runs as required to keep the batteries at the desired state of charge, power is always available without delay from the batteries. “Since the load of the diesel-generator doesn’t vary—it’s always charging the same batteries—during the periods when it is running, it runs at a constant speed, and thus can be tuned to be very efficient,” Iden points out. “The result, compared to a conventional diesel-electric switcher, is a much quieter and more efficient locomotive that produces much less pollution.”

The Green Goat’s outward appearance also sets it apart. The locomotive is built on a conventional GP9 frame. Its hood has been chopped, giving excellent visibility in all directions. “The batteries take up the majority of the space under the long hood,” says Iden, “with a small space left over for the prime mover and generator.”

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Electrification
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

ASSEMBLY News Now, episode-30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

Boeing CEO Kelly Ortberg announces 1 billion investment

Boeing Plans $1 Billion Wichita Investment, Workforce Training Center

GE Appliances Worker on Line

GE Appliances Expands Factory AI With 800 Gemini Enterprise Agents

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
Register for webinar - Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

Related Articles

  • Down the Line: Plastic Battery Holds New Promise

    See More
  • Down the Line: Underwater Power Plant

    See More
  • Down the Line: Wind Power Creates New Energy Source

    See More

Related Products

See More Products
  • foreman.jpg

    The Foreman on the Assembly Line

  • The Basics of Self-Balancing Processes: True Lean Continuous Flow

  • history.jpg

    Faster, Better, Cheaper in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond

See More Products
×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing