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Home » Topics » Technologies » Wire Processing Assembly

Wire Processing Assembly
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Articles about stripping, cutting, crimping, assembling and testing wire and cable.

ARTICLES

What’s New With Cut, Strip and Crimp Machines

What’s New With Cut, Strip and Crimp Machines

These fully automated machines simultaneously process the ends of one or more different wires to optimize productivity
Camillo200
Jim Camillo
January 13, 2021
Component uniformity and product quality often go hand in hand. Knowing this, manufacturers do all they can to find the right equipment that ensures such uniformity batch after batch, day after day.
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Reliable Bonding for Autonomous Driving

Reliable Bonding for Autonomous Driving

Ultrasonic welding is a fast, reliable method for attaching connectors to cables used in self-driving cars
Christian Huber
January 12, 2021
For a long time, autonomous driving seemed like science fiction. Now, it is increasingly becoming a reality. In the next 10 years, driving as we know it will undergo greater changes than in the last 30 years.
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Harness Design at Nordex

Harness Design at Nordex

Software aids design and assembly of control cabinets and wire harnesses for wind turbines
Sprovieri200
John Sprovieri
October 16, 2020

Can the length of a wire harness routed in a wind turbine tower 394 feet tall and connected to a control cabinet in a nacelle be precisely determined by a computer? Yes, it can.


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The Ergonomics of Wire Harness Assembly

The Ergonomics of Wire Harness Assembly

Manual tasks pose numerous risks to assemblers
Weber200
Austin Weber
October 15, 2020

When it comes to assembling wire harnesses, humans still do it better than automation. That's why wire processing remains a largely manual process. However, it also poses a number of ergonomic issues and concerns, including the risk of back, finger, neck, shoulder and wrist injuries.


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Ultrasonic Welding of Wire to Metal

Ultrasonic Welding of Wire to Metal

Manufacturers have multiple technology options for ultrasonically welding wire to small metal parts
Camillo200
Jim Camillo
October 14, 2020

One of the main goals of an artist is to help others see things in a different light and use them in a new way. Manufacturers often provide a similar benefit to their equipment suppliers.


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Wire Harness Manufacturers Get Help Through MEP

Wire Harness Manufacturers Get Help Through MEP

Sprovieri200
John Sprovieri
July 23, 2020
Located in Portland, OR, AmFor Electronics Inc. has been manufacturing wire harnesses, cable assemblies, electrical panels and electromechanical assemblies since 1961. Its products can be found in cars, trucks, construction equipment and agricultural equipment.
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Culture Drives Efficiency and Quality at Wire Harness Manufacturer

Culture Drives Efficiency and Quality at Wire Harness Manufacturer

Virginia-based contract manufacturer uses employee input and skill development to build better processes.
July 21, 2020
Over the past decade, Parker Garrett has visited hundreds of companies. During the course of those visits, he's observed his share of unhappy workplaces. Conversations reveal frustrations with bureaucracy, poorly designed processes and "odd" decision-making not in the best interest of either the company or its employees.
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Breaking and Industry News

Despite Headwinds, Aviation Connector Market Set to Grow

May 6, 2020

DUBLIN—The global aviation connector market will grow at a steady 5 percent annual rate over the next decade, according to a recent study conducted by Fact.MR.


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Cutting and Stripping Coax

Cutting and Stripping Coax

The latest technology for stripping coaxial cable gives engineers unprecedented control
Sprovieri200
John Sprovieri
April 13, 2020
Stripping coaxial cables places high demands on processing equipment. Several thin, concentric layers must be carefully removed within a single cycle: insulation, metal braiding, foil and dielectric. The strip length must be exceptionally accurate, since the tolerance ranges of coaxial connectors are narrow.
Read More
Options for Tinning Wire

Options for Tinning Wire

Whether applied manually or by a machine, the tinning process improves the mechanical strength of bare copper wire
Camillo200
Jim Camillo
April 10, 2020

Like any assembly skill, manual soldering of wire can be learned through proper training. This training begins by teaching the person how to cleanly strip, tin and solder the wire to a connector, PCB or terminal.


Read More
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September 17, 2020

Automated Screwdriving with Collaborative Robots

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Automation 201 – Clarifying Your Requirements for Project Success

In our popular "Automation 101" webinar, Epson helped guide automation professionals with a simple step-by-step framework for getting started with robotics. Automation 201 picks up where 101 left off by taking a deeper dive into the critical topic of understanding your project requirements and their associated performance trade-offs. 

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