Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up
Columns

Assembly In Action: Wire Protection System Helps Russian Airliner Take Flight

By Jim Camillo
August 31, 2011
On April 21, 2011-more than 3-1/2 years after first being unveiled to the world-the Sukhoi Superjet 100 completed its first commercial flight. Assembly for all versions of the Superjet is done at the facilities of Komsomolsk-on-Amur Aircraft Production Association in the Russian Far East.

Assembly of the Sukhoi Superjet 100 takes place at the Komsomolsk-on-Amur Aircraft Production Association in the Russian Far East. Photo courtesy Youri Kabernik, Russian AviaPhoto Team

On April 21, 2011-more than 3-1/2 years after first being unveiled to the world-the Sukhoi Superjet 100 completed its first commercial flight. It carried 90 passengers from Yerevan, Armenia, to Moscow, Russia, and took nearly 3 hours. Most importantly, it represented a major accomplishment for the Russian aerospace industry.

The SSJ100 is the world’s newest 100-seat regional airliner, and its progress from introduction to maiden flight has been followed closely. Assembly for all versions of the Superjet is done at the facilities of Komsomolsk-on-Amur Aircraft Production Association (KnAAPO) in the Russian Far East. KnAAPO is the largest aircraft manufacturing company in Russia.

Component production for the SSJ100 is done by the Novosibirsk Aircraft Production Association, another aircraft manufacturer. Both companies are expected to produce 70 SSJ100 airframes by 2012.

The SSJ100’s design meets the specific requirements of airlines in Russia, the Commonwealth of Independent States, the United States and the European Union. It also meets all Western aviation standards, including those related to airworthiness and ground noise.

Assemblers cut the Spring-Fast grommet edging to length for the specific protective applications in the airframe, then snap it into place with their hands. The edging prevents wire and cable wear. Photo courtesy Device Technologies Inc.

To enhance the aircraft’s operational safety, assemblers at KnAAPO are fitting the SSJ100 with the Spring-Fast wire protection system. Made by Device Technologies Inc., the Spring-Fast system uses NASM22529/2-type grommet edging to prevent wire and cable wear. The edging provides an abrasion-resistant surface area where the wires and cables are located, such as knockouts and panels.

Bee Pitron, a Russian electronics and electrical engineering firm that provides support to Sukhoi Civil Aircraft Co. (SCAC), specified the grommet edging. SCAC designs, produces and markets the SSJ100. Approved for use by the Department of Defense and Federal Aviation Administration, Spring-Fast grommet edging is made from spring-loaded stainless steel encapsulated in a protective polymer coating. The edging comes in thicknesses from 0.02 to 0.25 inch and 25-, 100- or 500-foot reels.

Assemblers cut the edging to length for the specific protective applications in the airframe, then snap it into place with their hands. No adhesives are needed, minimizing worker exposure to hazardous materials and volatile organic compounds.

A major benefit of the edging is that it offers continuous edge protection for 90-degree inside or outside corners, as well as on any size inside or outside radius. The edging also requires no application media, clean up and cure time, or application of heat.

For more information on grommet edging, call 800-669-9682 or visit www.devicetech.com.

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Jim was a senior editor of ASSEMBLY and has more than 30 years of editorial experience. Before joining ASSEMBLY, Camillo was the editor of PM Engineer, Association for Facilities Engineering Journal and Milling Journal. Jim has an English degree from DePaul University.

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Assembly and Testing
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

ASSEMBLY News Now, episode-30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

Boeing CEO Kelly Ortberg announces 1 billion investment

Boeing Plans $1 Billion Wichita Investment, Workforce Training Center

GE Appliances Worker on Line

GE Appliances Expands Factory AI With 800 Gemini Enterprise Agents

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
Register for webinar - Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

Related Articles

  • Assembly in Action: Wire-Harness Audit Improves Productivity

    See More
  • Assembly In Action: 3D Scanning System Helps Schneider Electric Operate 24/7 in Six Sigma Environment

    See More
  • Assembly In Action: Air Flow System Helps Prevent Explosions

    See More

Related Products

See More Products
  • digital.jpg

    Digital Manufacturing and Assembly Systems in Industry 4.0

  • Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line

  • manu.jpg

    Manufacturing System Throughput Excellence: Analysis, Improvement, and Design

See More Products

Events

View AllSubmit An Event
  • October 30, 2025

    Assembly Simulation in Action: 3 Approaches Driving OEM Savings

    On Demand Participants will gain actionable insights and real-world examples that demonstrate how digital simulation supports assembly planning, geometry assurance, and quality control. Sponsored by:
View AllSubmit An Event

Related Directories

  • Action Feed Systems

×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing