Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up

Advertisement

How To Determine When Electric Riveting/Forming Technology is a Better Option than Traditional Pneumatic/Hydraulic Technology

baltec
baltec
baltec
baltec
baltec
baltec
baltec
baltec
March 1, 2020

For over 50 years, BalTec has been a leader in joint forming technology such as radial, orbital and roll forming. BalTec has a worldwide presence through a diverse sales and support staff with offices and plants located in Switzerland (headquarters), United States, Germany, France, Great Britain, Brazil, China, Spain and Mexico.

Traditionally, joint forming technology was accomplished through pneumatic or hydraulic pressing. Adding rotary tool motion to the press operation greatly reduces the amount of downward force needed to accomplish the same or better results. An ongoing industry demand in the manufacturing and assembly process is to increase production and decrease costs while maintaining or improving quality. Through BalTec’s continuous improvement, advancements were made with the BalTec HPP Process Controller to effectively monitor, control and adjust the riveting process through industry-proven projection control and Auto-Compensation modules that allow high deviations in part tolerances.

Limitations still exist with effectively controlling a pneumatic/hydraulic cylinder, not to mention the high operating costs and environmental impact associated with the traditional process. One may use a slower approach speed or add-on device to achieve a high level of control, but this leads to longer cycle times, lower production and greater potential of downtime due to component failure. In the past, it has been expensive, difficult or impossible to obtain precision and speed when using traditional pneumatics or hydraulics.

BalTec Electric Riveting unit addresses these issues associated with traditional pneumatic/hydraulic riveting machine by using a 100% electrically powered unit. You now have full positional control due to servo-driven rotary and linear motion allowing for real-time monitoring and process control of linear force, speed and position. Another advantage is process data collection and remote access to data, parameters and programs making it Industry 4.0 ready. Associated operating costs of a pneumatic/hydraulic unit has now been eliminated as well as a making the BalTec Electric unit an environment friendly device since air-oil and hydraulic fluid is non-existent. Due to the drive screw and bearing design, the Electric unit has a greater power density than pneumatic where space may be a premium in automation work cell design.

The traditional pneumatic riveting machine may suffice on some joint forming applications, but if your specific application demands a very short cycle time, or high level of control while maximizing throughput and assuring quality, or if traditional joint technology does not meet your requirements, then the BalTec Electric Riveting unit may be the right choice. With our vast knowledge and experience in joint forming technology, contact a local office to assist in determining if the BalTec Electric Riveter is the right option.

 

121 Hillpointe Drive, Suite 900
Canonsburg, PA 15317
(724) 873-5757
info@baltecusa.net
www.baltecorporation.com

Looking for quick answers on assembly and manufacturing topics? Try Ask ASM, our new smart AI search tool. Ask ASM →

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Electrification
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

ASSEMBLY News Now, episode-30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

Boeing CEO Kelly Ortberg announces 1 billion investment

Boeing Plans $1 Billion Wichita Investment, Workforce Training Center

GE Appliances Worker on Line

GE Appliances Expands Factory AI With 800 Gemini Enterprise Agents

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
Register for webinar - Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

Related Articles

  • baltec

    How To determine when Electric Riveting/Forming Technology is a better option than Traditional Pneumatic/Hydraulic Technology

    See More
  • How To Determine the appropriate press technology for high-force, high-speed applications.

    See More
  • aries

    How To Determine the appropriate technology for High force/High speed applications

    See More

Related Products

See More Products
  • leaner

    Leaner Manufacturing: How to Make the Lean Production Process Easier, Faster, and More Cost-Effective

  • pocket.jpg

    How To Implement Lean Manufacturing, Second Edition

  • OIP.jpg

    Is Quality Just a Word We Use?

See More Products

Events

View AllSubmit An Event
  • June 10, 2026

    Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

    Learn how next‑gen MES platforms provide scalability, cybersecurity, real-time visibility, easy upgrades, and lower total cost of ownership (TCO). Sponsored by:
View AllSubmit An Event

Related Directories

  • HowToRobot

  • BalTec Corp.

    BalTec is the world leader in riveting and assembly technology with our full line of pneumatic and hydraulic radial, orbital, and roller forming machines including our patented HPP-25 process control. In addition, BalTec offers fully ELECTRIC servo-controlled machines with HPPi process control as well as standard and custom work cells for integration in a variety of applications.
×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing