Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up

How to Keep Operators Productive in a Downturn

By Austin Weber
March 2, 2009


Many assembly lines are currently running much slower than this time last year. As a result, there’s a lot more idle time on plant floors these days. Keeping employees busy is crucial to keep workplace morale and productivity high, according to a recent study conducted by Watson Wyatt Worldwide Inc. (Arlington, VA), a leading global consulting firm.

“When employees are highly engaged, their companies enjoy 26 percent higher employee productivity, have lower turnover risk and are more likely to attract top talent,” says Ilene Gochman, global practice leader for organization effectiveness at Watson Wyatt. “Their companies have also earned 13 percent greater total returns to shareholders over the last five years.”

According to Watson Wyatt’s WorkUSA study, highly engaged employees are twice as likely as their less engaged peers to be top performers. They also miss 20 percent fewer days of work and three-quarters of them exceed expectations in their performance reviews. Additionally, highly engaged workers tend to be more supportive of organizational change initiatives and resilient in the face of change.

“Keeping workers productive is always a daunting challenge,” says Gochman. “However, it’s even more crucial in this type of economic environment when organizations are striving to do more with less and employees are paying closer attention.

“There is no ‘one-size-fits-all’ approach to employee engagement,” adds Gochman. “Segmenting the workforce and tailoring communication, performance management programs and other resources to specific employee groups is the most effective way to engage workers. Improving employee engagement will help drive business results in the long run by improving employee commitment to corporate goals and generating exceptional individual performance and productivity.”

Gochman suggests the following tips:

  • Capitalize on engageable moments. An “engageable moment” is a critical juncture for maintaining and building engagement. It might occur when an organization goes through particularly challenging economic times. According to Gochman, engagement starts off high among new employees, but tapers through careers-average employee engagement drops by 9 percent in the first year alone. Almost three-quarters (71 percent) of employees on the job for less than six months claim that they are motivated to do their best work every day. This number drops to 57 percent after six months. “While some decline is inevitable, companies that identify and take action around engageable moments can minimize or potentially even reverse the decline,” claims Gochman.
  • Demonstrate strong leadership and clear direction. When times are difficult, employees want to know about their organization’s specific plans and progress. “Decisive action, backed by clearly articulated rationale, can build support for corporate initiatives, particularly when individual performance objectives and rewards are tied to corporate objectives,” says Gochman.
  • Use effective communication. Effective communication from senior management directly connects employees to the purpose of the organization. “This is particularly important in a challenging economy, when employees are anxious to learn the rationale behind decisions,” says Gochman. “Reviewing communication processes to ensure that information flows vertically, as well as horizontally, throughout the organization is an important step to employee engagement.”
  • Emphasize customer focus. In difficult times, employees are aware that job security is strengthened by satisfied customers. “Emphasizing customer satisfaction keeps employees from being too internally focused and provides a common direction to move the organization forward,” explains Gochman.
  • Institute a system of equitable rewards. While it may be necessary to cut back on rewards, organizations need to understand which reward programs are most important to engage their critical employee segments. “Changes to rewards need to be communicated in a way that is consistent with delivering on the employment ‘deal,’” Gochman points out. “Employees who indicate their organization effectively delivers on the employment deal are 20 times as likely to be highly engaged and 50 percent more likely to be top performers.”
  • Invest in the core. The key to driving productivity gains is increasing engagement among core contributors, who represent 60 percent of the typical workforce. According to Gochman, highly engaged employees are already working at or near their peak, but are often limited by their less engaged co-workers. Focusing on core contributors can improve both groups’ productivity.

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Austinweber headshot
Austin has been senior editor for ASSEMBLY Magazine since September 1999. He has more than 21 years of b-to-b publishing experience and has written about a wide variety of manufacturing and engineering topics. Austin is a graduate of the University of Michigan.

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Assembly and Testing
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

ASSEMBLY News Now, episode 30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

ASSEMBLY News Now, Episode 29: Mercedes-Benz to Invest $4 billion in Alabama Assembly Plant

Mercedes-Benz to Invest $4 billion in Alabama Assembly Plant

Boeing CEO Kelly Ortberg announces 1 billion investment

Boeing Plans $1 Billion Wichita Investment, Workforce Training Center

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
Register for webinar - Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

Related Articles

  • apex

    How To Keep Your Operators Safe and Reduce Costs on an Assembly Line Using Covered Fastener Drive Tools

    See More
  • Toyota Anticipates a Downturn in Sales

    See More

Related Products

See More Products
  • strong.jpg

    Strong Supply Chains Through Resilient Operations: Five Principles for Leaders to Win in a Volatile World

  • leaner

    Leaner Manufacturing: How to Make the Lean Production Process Easier, Faster, and More Cost-Effective

  • pocket.jpg

    How To Implement Lean Manufacturing, Second Edition

See More Products

Related Directories

  • HowToRobot

  • SOLID Development Corp. dba Dream to Product

×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing