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Home » Authors » Jim Camillo

Articles by Jim Camillo

Assembly In Action: Air Flow System Helps Prevent Explosions

Jim Camillo
September 27, 2010
Composites manufacturers are well aware of the potentially explosive nature of airborne dust created by secondary processes such as grinding, sawing, and finish polishing of formed parts. Most facilities utilize “closed vessel” dust collection systems to manage and collect this dust and keep it from migrating throughout the plant.
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Assembly In Action: Teamwork Creates Automated System for Inhaler Assembly

Jim Camillo
September 27, 2010
Every day, many thousands of people around the world use powder inhalers for the treatment of respiratory diseases. These devices are predominately made from plastic parts. Some are manufactured by Almirall Sofotec, one of the top 80 pharmaceutical companies in the world in terms of sales, and market leader in its native Spain.
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Assembly In Action: Fastener Lessens Weight of Prototype Military Vehicle

Jim Camillo
September 27, 2010
When designing military ground vehicles, lighter is always better. Engineers in the U.S. military are well aware of the challenge of reducing weight, particularly for the next generation of military vehicles still in development. One such vehicle is the Joint Light Tactical Vehicle or JLTV. 
Read More

Fastening: Coiled Pins for Assembly

Jim Camillo
September 27, 2010
For more than 60 years, assemblers have been using coiled pins to assemble parts. Also known as coiled spring pins, they feature a 2-1/4 coil wrap with a cross-section shape that’s very close to the geometrical configuration of the Spiral of Archimedes.
Read More

Wire Processing: That's Thick

Jim Camillo
September 27, 2010
Extreme for some is mainstream for others. Cultural examples include sports, music and reality TV shows. In the wire processing industry, extreme for some assemblers means products like very thin wire and very thick wire or cable.
Read More

Assembly In Action: Vision-Guided Transporter Navigates its Own Way

Jim Camillo
August 30, 2010
Manufacturers are always looking for ways to maximize their skilled employees. One way is to free them from lower-valued tasks-such as pulling carts and delivering palletized materials. Daimler Trucks NA LLC is one such manufacturer that has found a more cost-effective way to complete these tasks: use the GT3 tugger, a vision-guided industrial mobile robot.
Read More

Assembly In Action: Laser Scanners for Dummies...and Air Bag Performance

Jim Camillo
August 30, 2010
Crash dummies are crucial in evaluating the performance of side curtain air bags in a rollover. First Technology Safety Systems Inc. manufactures crash test dummies and computer crash simulation models for automotive, military and aerospace applications. To confirm that the new design matched dummies built from the original mold, FTSS used a hand held laser scanner.
Read More

Assembly In Action: Design Software Shows Potential of Lightweight Composites

Jim Camillo
August 30, 2010
In late 2009, the NASA Engineering and Safety Center completed a series of critical, full-scale, physical tests to help predict how the Composite Crew Module would perform under simulated flight conditions. Performed at Langley Research Center, the tests focused on material tradeoffs between metals and composites in space structures.
Read More

Assembly In Action: Automated Cart Enhances Assembly of Volt Batteries

Jim Camillo
August 30, 2010
On Jan. 11, 2010-exactly three years to the day that the Chevrolet Volt concept car debuted-General Motors manufactured the first advanced lithium-ion battery for the Volt at its Brownstown Battery Pack Assembly Plant in Brownstown Township, MI. 
Read More

Assembly In Action: Servomotor Helps Hone Bore Finishing System

Jim Camillo
August 30, 2010
For many years, OEM Sunnen has designed customized, high-end bore sizing and finishing systems. In 2008, the company decided to expand its platform to include honing equipment for resurfacing and repairing hydraulic cylinders.
Read More
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