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Automated Assembly Systems

Automation University

Cam-based Chassis Assembles Consumer Product

By John Sprovieri
Cam-based Chassis Assemble Consumer Product

This automation system assembles a multicomponent residential electrical product. Photo courtesy ATC Automation

November 15, 2023

ATC Automation has more than four decades of experience providing automated assembly systems for consumer products manufacturers.

Recently, the integrator was called upon to design and build a fully automatic system to assemble a multicomponent residential electrical product. The high-speed system consists of two cam-based chassis. The subassembly of this product begins on an eight-station Weiss rotary assembly dial. The subassembly is then transported to a Stelron precision-link conveyor, where final assembly and test is completed. The system is integrated with a variety of parts feeders, intelligent screwdrivers, precision dispensing valves, and welding equipment. Quality checks are performed throughout the process using sensors and vision systems.

When the assembly is complete and all quality checks are verified, the assemblies are fed directly to a third-party packaging system. The assemblies are kitted and boxed by the packaging system. ATC supplied a palletizing system that uses a Fanuc robot to stack boxes onto a pallet.

For more information on automated assembly and test equipment, click https://atcautomation.com.

Looking for quick answers on assembly and manufacturing topics? Try Ask ASM, our new smart AI search tool. Ask ASM →

KEYWORDS: assembly machine consumer product manufacturing factory automation

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John has been with ASSEMBLY magazine since February 1997. John was formerly with a national medical news magazine, and has written for Pathology Today and the Green Bay Press-Gazette. John holds a B.A. in journalism from Northwestern University, Medill School of Journalism.

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  • Stelron Components Inc.

    Stelron Components Inc. Offers a complete line of products available to the manufacturing market including Index Drives, Pick & Place, Rotary & Linear Cam Actuators, Machine Chassis, Precision Link Conveyors, Anti-Friction Slides, and Custom Cams. Our 130,000 sq. ft. manufacturing facility is located in Mahwah N.J. Since 1960 our products have earned a reputation for engineering design, offering high performance, outstanding quality and superior value.
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