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TechnologiesAutonomous & Electric MobilityWire Processing AssemblyAssembly and TestingAV/EM NewsAutonomy

Wire Plays Key Role in Autonomous Truck Project

By Austin Weber
Leoni AG recently developed a next-generation wiring harness for use in the ATLAS-L4 project .

Leoni AG recently developed a next-generation wiring harness for use in the ATLAS-L4 autonomous truck project. Photo courtesy MAN Truck & Bus

June 2, 2025

KITZINGEN, Germany—Leoni AG recently developed a next-generation wiring harness for use in the ATLAS-L4 project (Automated Transport between Logistics Centers on Highways at Level 4). The goal of the three-year project is to develop a level 4 automated, autonomous truck for hub-to-hub transportation on highways.

Leoni worked with several partners on the R&D initiative, including Bosch, MAN Truck & Bus, TÜV Süd and the Technical University of Munich.

"Autonomous driving will have a major impact on the future of transportation,” says Matthias Korte, Ph.D., project manager at Leoni. “This is why we decided to become a partner in the ATLASL4 project.

“The energy supply of the wiring harness and automation system was the main task,” explains Korte. “We were faced with two crucial questions: what requirements are placed on the electrical power supply in autonomous trucks and what are the implications for the E/E architecture.”

To address these questions, Leoni engineers developed an electrical wiring harness, as well as power distributors and redundant cable sets.

“In accordance with the specified architecture, the redundant cable set is based on two independent subharnesses and supplies the safety-relevant functions with energy,” says Korte.” Both subharnesses are capable of autonomous automated driving thanks to the smart distribution of safety-relevant functions and independent energy sources.

“The central component of the subharness is the intelligent power distributor, which uses electronic fuses to guarantee voltage stability when supplying the relevant devices, even in the event of serious faults in the system, such as short circuits or battery loss,” notes Korte.

“The result is the confirmed power supply wiring system concept for automated driving, which ensures that there is no feedback between the various channels and the wiring system,” Korte points out. “The use of intelligent power distributors ensures independence between the subharnesses.”

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KEYWORDS: autonomous vehicles electrical system design electrical wire processing technology truck and trailer manufacturing wire harness assembly

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Austin has been senior editor for ASSEMBLY Magazine since September 1999. He has more than 21 years of b-to-b publishing experience and has written about a wide variety of manufacturing and engineering topics. Austin is a graduate of the University of Michigan.

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