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Home » Keywords: » kaizen

Items Tagged with 'kaizen'

ARTICLES

worker on assembly line

Kaizen Unlocks Hidden Value in Manufacturing

Ranjith Rajendran
June 26, 2025

Kaizen is a key tool for creating a culture of continuous improvement. 


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inspecting a camshaft for defects

Small Kaizen Generates Big Savings at Toyota Assembly Plant

Dan Miller
December 13, 2023

Occasionally a low-cost change comes along that generates massive savings. At Toyota Motor Corp.’s assembly plant in Buffalo, WV, the manufacturing team came up with just such an extraordinary innovation.


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How Lean Helped GE’s Turbine Factory Find Its Mojo

How Lean Helped GE’s Turbine Factory Find Its Mojo

Lean has enabled GE’s turbine assembly plant in Greenville, SC, to save money, improve quality, and reduce manufacturing time
Tomas Kellner
December 3, 2020
In the last half century, the GE Gas Power plant in Greenville, SC, has experienced the same kind of dizzying roller coaster ride as the city where it's located.
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Creative Thinking Spurs Improvement in Lean Manufacturing

Creative Thinking Spurs Improvement in Lean Manufacturing

Steve Norsworthy
September 7, 2016

"Creative" and “lean.” Do those words go together? I have been a lean practitioner for more than 20 years, and I’ve never heard the phrase “creative lean.” But don’t we love those creative solutions? Don’t we get excited when an idea comes from out in left field and it works?


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Lego Lab at Auburn Teaches Lean Manufacturing Principles

Austin Weber
Austin Weber
November 3, 2014

Alabama is home to state-of-the-art auto plants operated by Daimler, Honda, Hyundai and Toyota. It’s also home to a state-of-the-art assembly line that builds toy cars out of Lego blocks: Tiger Motors.


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High-Volume, Low-Mix Is Keen on Lean

Austin Weber
Austin Weber
February 1, 2013

Kaizen (continuous improvement) is a key principle behind lean manufacturing initiatives in all industries.


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Prescribing a Dose of Lean Logic

Medical device assemblers are slowly adopting lean manufacturing principles.
Austin Weber
Austin Weber
January 3, 2013

Over the last decade, lean manufacturing has been prescribed as a cure-all in a wide variety of industries.


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Solving the Wrong Problem

Dr. Mike Shipulski
October 1, 2012
There’s nothing worse than solving the wrong problem. It’s bad on many fronts—consumption of valuable resources, mislaid expectations of company leadership, and frustration of the solvers.


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Volvo Enlists Workers for Continuous Improvement

July 5, 2012

HAGERSTOWN, MD—It’s often said that if you really want to find ways to improve your business, ask an employee. At the Volvo truck assembly plant here, employee suggestions have yielded “significant savings.”


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Line Layout Kaizen

Austin Weber
Austin Weber
March 30, 2012
Kaizen is a basic lean tool that can be applied to many things, including plant layout.


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