Many engineers mistakenly believe that vibratory bowl feeders can only be designed to feed one specific part, but that's not quite right.

Consumers spend some $1 billion to buy 2 billion lightbulbs each year in the U.S. That’s more than 6 million every day. High-speed automated assembly is the only way to meet that kind of volume.

A&H Meyer, a manufacturer of cable management systems for furniture, approached RNA Automation Ltd. to design a flexible automation system to sort, separate and feed busbars. The company wanted a system that could handle 12 different lengths of flat and crimped busbars with minimal changeover time.

The manufacturer needed to present thin steel blades down an assembly line in a specific orientation. However, the parts were essentially symmetrical, with the exception of a small notch that had to be presented on the right side. With no real differences in the part other than this notch, feeding them to an assembly mechanism with 100 percent accuracy was a challenge.