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TechnologiesWire Processing Assembly

New Sustainable Cable Is Made Out of Recycled Materials

By Austin Weber
Lexans has developed a cable made from 100 percent recycled materials

Lexans has developed a cable made out of 100 percent recycled materials. Photo courtesy Lexans

July 21, 2025

PARIS—Engineers at Nexans have created a cable made with 100 percent recycled materials. It’s part of the company’s goal to reduce its environmental footprint by using 25 percent recycled copper in its products by 2028.

The copper for the prototype was sourced in China. Extrusion and assembly of the 3G2.5 cable was carried out at Nexan’s AmpaCity R&D facility in Lyon, France. Jacketing material is made from recycled polyethylene and polyvinyl chloride.

The prototype was compared to a standard cable of the same category made with virgin materials. The analysis covered the entire life cycle from raw material extraction to cable use. Engineers discovered a 76 percent reduction in greenhouse gas emissions during the manufacturing phase. There were also significant improvements across other sustainability indicators, such as resource depletion and freshwater use.

“This innovation demonstrates the technical feasibility of incorporating 100 percent recycled materials, while maintaining the same level of quality and safety as a cable made from virgin material,” says Jérôme Fournier, corporate vice president of innovation at Nexans. “[It] combines technical performance, industrial feasibility and a drastically reduced environmental footprint, marking a decisive step forward in circular economy.

“Industrial innovation and environmental responsibility can go hand in hand,” claims Fournier. “It’s a major step toward a more sustainable electrification.”

Looking for quick answers on assembly and manufacturing topics? Try Ask ASM, our new smart AI search tool. Ask ASM →

KEYWORDS: cables environmentally friendly products green technology recycling sustainability sustainable materials

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Austin has been senior editor for ASSEMBLY Magazine since September 1999. He has more than 21 years of b-to-b publishing experience and has written about a wide variety of manufacturing and engineering topics. Austin is a graduate of the University of Michigan.

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