Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up
Assembly Breaking News Aerospace Assembly

Q5D to Supply Wire Harness Automation Cells to U.S. Army

By JJ Moore
Q5D to Deliver Wire Harness Manufacturing Cells to U.S. Army
Image: Q5D
June 23, 2026

BRISTOL, England — Q5D Technologies has signed a 20-month agreement with Molrix to deliver three automated wire harness manufacturing cells to the U.S. Army.

Q5D, a British robotics company specializing in automated wire harness production, said the systems will support manufacturing and sustainment work that is difficult to address through traditional suppliers.

One system is scheduled for delivery in August 2026 to support the Army’s SkyFoundry drone manufacturing initiative. Two additional systems are scheduled for delivery in September 2026 to U.S. Army Materiel Command’s Tobyhanna Army Depot in Pennsylvania.

At Tobyhanna, the systems will support the manufacture and repair of complex wire harnesses for electronic systems. Q5D said the equipment is intended to improve turnaround times for upgrades, overhaul and depot-level maintenance.

SkyFoundry is an Army initiative to accelerate production of small unmanned aerial systems. The program aims to reach capacity of 10,000 drones per month this year and eventually scale to about 1 million units annually.

The systems automate the manufacture and installation of complex wire harnesses onto 3D structures. Q5D said wire harness installation remains one of the slowest and most labor-intensive stages of drone manufacturing.

“Modern defense increasingly depends on the ability to manufacture, repair and adapt systems quickly,” said Stephen Bennington, CEO of Q5D Technology. “Our systems are designed to help reduce manufacturing bottlenecks, improve repair turnaround times and support more scalable sustainment capability across rapidly evolving production environments.”

Looking for quick answers on assembly and manufacturing topics? Try Ask ASM, our new smart AI search tool. Ask ASM →

Molrix, Q5D’s U.S. partner and prime contractor on the agreement, will provide technical and operational support to the Army.

“Our partnership with Q5D brings advanced wire harness automation directly into U.S. Army production and depot environments,” said Van Sullivan, owner of Molrix. “Molrix will provide on-the-ground installation, integration and operational support to help deploy these systems quickly and effectively across Army manufacturing and sustainment operations.”

The agreement reflects growing military interest in faster manufacturing, repair and domestic production capacity as defense organizations work to sustain, upgrade and scale systems more quickly.

“Defense readiness is no longer just about stockpiling equipment; it also depends on having the manufacturing capability to sustain and modernize systems as operational demands evolve,” said Gen. Edward Daly, former commanding general of U.S. Army Materiel Command. “Advanced manufacturing and tactical-edge production are becoming central to military readiness and operational agility.”

KEYWORDS: defense industry drones wire harness assembly

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Jj moore author

JJ joined ASSEMBLY Magazine in 2026. He has over a decade of writing and editing experience. As a lifelong learner, he particularly enjoys covering topics that are new to him and likes to keep up on emerging trends.

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Industries
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

Ferrari

Ferrari Unveils Four-Door EV

ASSEMBLY News Now, episode-30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

Robots working at Toyota Plant in Japan

Toyota Deploys Geekplus Robots for Factory Material Handling

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
ebook

Related Articles

  • Engineers testing a six-axis collaborative robot for wire harness assembly

    ‘Volunteer’ Engineers Tackle Wire Harness Automation

    See More
  • Inside a Kwangjin Factory, looking at assembly line

    Doosan Robotics to Supply 100 Manufacturing Robots to Kwangjin Group

    See More

Related Products

See More Products
  • strong.jpg

    Strong Supply Chains Through Resilient Operations: Five Principles for Leaders to Win in a Volatile World

  • digitalization.jpg

    The Digitalization of the 21st Century Supply Chain

  • sustainable.jpg

    Sustainable Supply Chain Management: Sustainable Decision Support

See More Products

Related Directories

  • Dream to Product

×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing