Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up

Lay-On Instead of Lay-Off?

By Austin Weber
July 20, 2009
Are layoffs really the best answer to a sluggish economy? “No,” according to the CEO of a small company who believes it's not about who’s “essential” and who’s “expendable.”

Manufacturing has been hard hit by layoffs over the past 12 months. Not surprisingly, almost all participants (86 percent) in ASSEMBLY Magazine’s 2009 State of the Profession survey claim that they work in a facility that has experienced layoffs. The rubber and plastics industry (91 percent) has been hardest hit by layoffs, while the medical device industry has been the least affected (77 percent).

Are layoffs really the best answer to a sluggish economy? “No,” according to Clint Greenleaf, CEO of Greenleaf Book Group, a small, independent publisher. “Larger rival companies [in our industry] are cutting jobs in the hundreds. On the other hand, we only have about 30 full-time employees. And even one layoff is, in my opinion, unacceptable.”

Greenleaf believes it’s not about who’s “essential” and who’s “expendable.” If you’ve done your hiring right, he claims that every employees is essential.

“Cutting one person from the team is losing one invaluable resource that helps make this entire company tick,” Greenleaf points out. “In the short term, it’s hurting morale and lowering the productivity of a department. In the long run it means the entire company’s time and money is spent trying to make up for the loss-redistributing tasks and overburdening departments, struggling to make up the slack, dealing with the paperwork, and eventually putting additional man-hours toward rehiring and retraining.”

According to Greenleaf, the most important resource in any company is people. “Without their labor and commitment, most companies would not be successful,” he explains.

Greenleaf recently asked his employees to institute what he calls “lay-on,” as opposed to the layoff. “Essentially, every employee is putting in one voluntary extra hour per day at work,” he explains. “[That] extra hour [is] to be used in the most advantageous way possible: Finishing up projects, having a meeting with a client or vendor, assisting a coworker or getting hands dirty working in another department. Even cleaning a desk or organizing files, if it helps improve efficiency.”

Greenleaf claims that the numbers work, if you do some simple math. For instance, 30 employees x 1 hour per day, multiplied by a 5-day workweek equates to 150 extra hours. If you divide that number by 40 hours per standard workweek, the result is 3.75, the equivalent of almost four full-time employee work weeks.

“For any company, an extra hour increases the work week from 40 to 45 hours and is a simple 12.5 percent increase,” says Greenleaf. “And managers don’t have to hire a single new person. Rather than cutting expenses (and revenue), we’re keeping all of our employees’ benefits and increasing productivity-and revenue, as well. And, we aren’t asking for anything big. Just a little extra time each week that is completely flexible.”

So far, the simple idea appears to be working. Since implementing the program in early March, Greenleaf's profits are up.

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Austinweber headshot
Austin has been senior editor for ASSEMBLY Magazine since September 1999. He has more than 21 years of b-to-b publishing experience and has written about a wide variety of manufacturing and engineering topics. Austin is a graduate of the University of Michigan.

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Electrification
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

ASSEMBLY News Now, episode-30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

Boeing CEO Kelly Ortberg announces 1 billion investment

Boeing Plans $1 Billion Wichita Investment, Workforce Training Center

GE Appliances Worker on Line

GE Appliances Expands Factory AI With 800 Gemini Enterprise Agents

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
Register for webinar - Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

Related Articles

  • UAW Strike, Week Four: Auto Suppliers Lay Off Thousands of Workers

    See More
  • Boeing to Lay Off 800

    See More
  • GM to Lay Off 2,000 More

    See More

Related Products

See More Products
  • foreman.jpg

    The Foreman on the Assembly Line

  • smart.jpg

    Handbook of Smart Manufacturing Forecasting the Future of Industry 4.0

  • The Basics of Self-Balancing Processes: True Lean Continuous Flow

See More Products

Related Directories

  • One-Off Robotics

    One-Off Robotics is an advanced equipment manufacturer designing and building the world's most innovative robotic fabrication systems. We specialize in robotic metal additive manufacturing and robotic milling, offering both stationary and portable, field-deployable systems engineered for demanding production environments. Our technologies enable additive, subtractive, and hybrid fabrication processes, supporting applications across Defense, Aerospace, Research, and Specialized Production sectors.
  • ON Semiconductor

×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing