Assembly Magazine logo
search
Ask ASSEMBLY AI
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Assembly Magazine logo
  • TRENDS
    • Ask ASSEMBLY AI
    • Trends
    • News
    • New Products
  • INDUSTRIES
    • Aerospace
    • Appliance
    • DFMA Assembly
    • Medical Devices
    • Green Manufacturing
    • Lean Manufacturing
    • Machinery Assembly
    • Electronics Assembly
    • Automotive
  • TECHNOLOGIES
    • Adhesives & Dispensing
    • Assembly Presses
    • Automated Assembly Systems
    • Manufacturing Management
    • Manufacturing Software
    • Motion Control
    • Screwdriving & Riveting
    • Robotics
    • Test & Inspection
    • Plastics & Metal Welding
    • Wire Processing
    • Workstations
  • AUTONOMOUS & ELECTRIC MOBILITY
    • AEM Magazine Archives
    • Autonomy
    • Electrification
    • Mobility Services
    • Assembly & Testing
    • AV/EM News
  • MEDIA
    • Ask ASSEMBLY AI
    • Podcasts
    • Assembly News Now
    • Assembly TV
    • Webinars
    • eBooks
  • EVENTS
    • Calendar
    • The ASSEMBLY Show
  • MORE
    • Exclusives >
      • Plant of the Year
      • Capital Spending
    • Buyers Guide >
      • Supplier Insights
    • Classifieds
    • Featured Products
    • Newsletters
    • Store
    • White Papers
    • Columns
    • Sponsor Insights
  • INFOCENTER
    • Assembly & Test Solutions
  • EMAGAZINE
    • eMagazine
    • Archive Issues
    • Advertise
    • Contact Us
    • Sign Up
Aerospace AssemblyAutomotive Assembly

Software Improves Worker Efficiency and Safety

October 1, 2012
As a global supplier of composite materials, Ferro Corp. knows that material quality has a direct impact on product performance. The company provides materials to manufacturers that make a wide range of products, including automotive, industrial equipment, appliances, electronics and furniture.

safety management system software
Safety Management System software captures real-time performance and safetyincident data that can be easily exported into reports. Photo courtesy Intelex Technologies

Ferro also knows the importance of having a well-trained workforce and a safe workplace. As a result, Ferro established a companywide Safe From Within program in 2009 to better track training and safety incidents at each of its manufacturing facilities.

The program includes the use of Safety Management System (SMS) software made by Intelex Technologies. Ferro likes the SMS’ user-friendly graphic interface, and that the software captures real-time performance and safety-incident data that can be easily exported into reports.

“SMS is an integral part of Safe from Within and is a critical piece of our larger effort to send all of our 6,500 employees around the world home safely to their families at the end of the day,” says Art Plow, systems and development manager for Ferro Corp.

Plow says that the accuracy of the reports, combined with the simplicity of the SMS platform, enable managers and workers to do their jobs more efficiently and safely. Thus far, 70 Ferro locations around the world have implemented the Safe From Within program.

SMS has four management and four safety applications. The Incidents and Risk Management application lets Ferro conduct root-cause analysis and generate and implement prevention strategies.

Activities related to equipment maintenance can be recorded and tracked with the Compliance and Legal Requirement Management application. Ferro can easily document, assign and track action items to ensure ongoing compliance with the latest legislation.

The Audits and Inspections Management application offers real-time status of non-conformances and other findings. In addition, the application allows the quick input and management of multiple checklists.

Old documents and associated editing revisions are automatically archived in the Document and Training Management application. It holds all revisions and approvals in a central, companywide database.

The safety applications focus on streamlining data, evaluating performance, mitigating litigation risk and implementing actions decided at meetings. All safety data from multiple departments or locations can be retrieved through a web-based portal.

To improve safety performance transparency, SMS provides users with key performance indicator (KPI) dashboards. The software also helps manufacturers mitigate their litigation risk by quickly preparing reports to comply with OSHA, OHSAS 18001 and CSA Z1000 regulations. Finally, SMS can track meeting occurrences, assign follow-up actions decided at meetings and send automated notifications.

For more information on training and safety management software, call 877-932-3747 or visit www.intelex.com. 

KEYWORDS: industrial health and safety

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • Made in the U.S.A.

    Consumer Products Manufacturing: Made in the USA

    Supply chain lessons learned during the coronavirus...
    Automated Assembly Systems
    By: Austin Weber
  • Best Practices for Press-Fit Assembly

    Best Practices for Press-Fit Assembly

    In manufacturing, ironclad formulas for success are hard...
    Assembly Presses
    By: Jim Camillo
  • aem0523leader-tesla1.jpg

    Tesla Rethinks the Assembly Line

    Engineers at Tesla Inc. have developed a new process that...
    Industries
    By: Austin Weber
Manage My Account
  • eMagazine Subscription
  • Assembly Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ASSEMBLY audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ASSEMBLY or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • ultrasonic welding
    Sponsored bySonobond Ultrasonics

    Engineering Efficiency in High-Performance Assembly: How Ultrasonic Welding Enhances Throughput, Reliability and Quality

  • UV curing system
    Sponsored byDymax

    Why UV Intensity Alone Doesn’t Define Curing Performance

  • wooden pallets
    Sponsored byLEAN Manufacturing Products

    Eliminating Waste on the Shop Floor: Applying Lean Principles to Improve Manufacturing Efficiency

Popular Stories

ASSEMBLY News Now, episode-30: Volvo Redesigns EV Manufacturing

Volvo Redesigns EV Manufacturing

Boeing CEO Kelly Ortberg announces 1 billion investment

Boeing Plans $1 Billion Wichita Investment, Workforce Training Center

GE Appliances Worker on Line

GE Appliances Expands Factory AI With 800 Gemini Enterprise Agents

Watch the latest episode of ANN now!

Events

July 24, 2025

From Shop Floor to CFO: How Manufacturers Are Closing the Loop Between Operations and Finance

On Demand Learn how manufacturers are bridging the gap between the shop floor and ERP systems to gain real-time visibility, streamline operations, and kick-start digital transformation—without waiting years.

Sponsored by:

PicoStratusGreen
July 30, 2025

Buffer Analysis and Design Fundamentals for Manufacturing Excellence

On Demand In this presentation, Dr. Herman Tang shares practical insights from his industry experience and research on buffer management in manufacturing operations.

View All Submit An Event

Poll

Difficult Assembly Processes

Which assembly process gives you the most difficulty?
View Results Poll Archive

Products

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

Manufacturing Cost Policy Deployment (MCPD) Profitability Scenarios: Systematic and Systemic Improvement of Manufacturing Costs

See More Products
Register for webinar - Modernizing Automotive Assembly: Why Upgrading Legacy MES is a Business Imperative

Related Articles

  • Ergonomic Lift Assist Device Improves Worker Safety, Productivity

    See More
  • outdoor sprinkler system

    ‘Connected Worker’ Software Improves Training

    See More
  • Assembly in Action: Process, Design Software Improves Efficiency

    See More

Related Products

See More Products
  • Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line

  • Assembly Processes: Finishing, Packaging, and Automation

  • testing.jpg

    Testing Complex and Embedded Systems

See More Products

Related Directories

  • QT9 Software

    QT9 Software offers comprehensive ERP, MRP, and QMS solutions designed for small and mid-sized manufacturers. Our cloud-based platform integrates inventory management, production planning, and quality control into one seamless system. QT9 helps streamline operations, improve product quality, and drive growth, providing real-time insights for smarter decision-making and efficiency.
  • Aegis Software

    Aegis Software delivers a uniquely adaptive manufacturing execution solution (MES) platform, built on an IIoT backbone, to improve manufacturing speed, control, and visibility across the entire enterprise and throughout the supply chain. FactoryLogix® is enabling manufacturing excellence in more than 2,200 factories across aerospace, defense, electronics, medical, and automotive industries.
×

Never miss the latest news and trends driving the manufacturing industry

Stay in the know on the latest assembly trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More?
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing