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TechnologiesAutomotive AssemblyRobotics Assembly

Assembly Lines

American Auto Factories Boost Investment in Robots

By Austin Weber
robotic assembly

The U.S. auto industry has invested heavily in robotics technology to improve productivity.

Photo courtesy ABB Robotics

June 4, 2025

FRANKFURT—Automakers in the United States have invested in more automation to improve productivity and address labor shortages. According to the International Federation of Robotics (IFR), total installations of industrial robots in the auto industry increased by 10.7 percent in 2024, reaching 13,700 units in 2024. The machines are primarily used for material handling and machine tending applications in body and paint shops.

“The United States has one of the most automated car industries in the world,” says Takayuki Ito, president of the International Federation of Robotics. “The ratio of robots to factory workers ranks fifth, tied with Japan and Germany, and ahead of China.

“This is a great achievement of modernization,” notes Ito, who also serves as chief technical advisor at Fanuc Corp. “However, in other key areas of manufacturing automation, the U.S. lags behind its competitors.”

America ranks tenth among the world’s most automated manufacturing countries with a robot density of 295 robots per 10,000 employees. The country’s automation is heavily concentrated in the auto industry. Around 40 percent of all new industrial robot installations in 2024 were in the automotive sector.

This is followed by the metal and machinery industry with 3,800 units representing a market share of 11 percent. Installations in the U.S. electrical and electronics industry has a market share of 9 percent, with 2,900 units.

However, the U.S. lags behind other countries when it comes to robot manufacturing. The majority of machines used domestically are imported from overseas. However, some large manufacturers, such as ABB Robotics and Fanuc America, build some robots in the Detroit area.

Globally, 70 percent of robots are produced by four countries: Japan, China, Germany and South Korea. Within this group, Chinese manufacturers are the most dynamic, with production for their huge domestic market more than tripling over the last five years. That puts China in second place after Japan.

Looking for quick answers on assembly and manufacturing topics? Try Ask ASM, our new smart AI search tool. Ask ASM →

KEYWORDS: automotive manufacturing factory automation robots in America

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Austin has been senior editor for ASSEMBLY Magazine since September 1999. He has more than 21 years of b-to-b publishing experience and has written about a wide variety of manufacturing and engineering topics. Austin is a graduate of the University of Michigan.

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