“Full digitalization of production processes further boosts assembly efficiency,” claims Nedeljković. “The AIQX (Artificial Intelligence Quality Next) IT platform developed in-house is a key component of iFACTORY.”

AIQX uses sensors and camera systems along the assembly line to automate quality processes. AI evaluates the data and provides real-time feedback to employees on the line.

All components and production tools are digitally connected to the BMW production system. Digital live tracking makes it possible to seamlessly follow the status of every EV being built at any time. Cameras and sensors located along the assembly line will provide large volumes of data that will be analyzed with artificial intelligence technology and provide real-time feedback to operators. 

“We have taken on the challenge of building a completely new vehicle as the first job at an entirely new plant, and doing so in the leanest, most efficient way possible,” says Hans-Peter Kemser, head of the Debrecen plant. “We have simplified processes, reduced complexity, digitally validated each individual operation and systematically leveraged expertise across our global network.”

According to Kemser, data analytics and constant knowledge sharing within the production network will play a key role in the ramp-up of production. “Digital twins of production and comprehensive AI databases ensure optimization of processes and employee training,” he points out. “A consistent zero-defect approach enables seamless in-line quality inspections and 100 percent end of-line monitoring.”