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Autonomous & Electric MobilityAV/EM NewsElectrification

New Project Aims to Develop Sustainable E-Motors

By Austin Weber
RWTH Aachen University have launched a three-year R&D project to develop sustainable components for electric vehicle traction motors.
Sonplas GmbH

RWTH Aachen University has launched a three-year R&D project to develop sustainable components for electric vehicle traction motors. Photo courtesy Sonplas GmbH

October 6, 2025

AACHEN, Germany—Engineers at RWTH Aachen University have launched a three-year R&D project to develop sustainable components for electric vehicle traction motors. The goal of the Kreisläufer initiative is to produce new types of rotors that can be easily recycled.

“[Traditional] product topologies and production processes in the field of electric motors are not designed for circular economy and recycling suitability,” says Achim Kampker, Ph.D., a mechanical engineering professor who specializes in e-mobility components. “As a result, critical materials such as copper and rare-earth elements, are lost in current recycling processes.

“With the help of production and disassembly lines, the recyclable rotors [will] be assembled and then dismantled so that the individual components can then be fed into a suitable recycling routine,” explains Kampker. “At the same time, concepts for recording relevant data in the production and recycling process [will] be developed and demonstrated.

“The data sets collected will also serve as the basis for the development of a digital product passport using the rotor assembly as an example,” Kampker points out. “[It] will be used to provide information directly for automated dismantling and recycling. In the future, this could enable flexible, large-scale disassembly of rotors.”

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KEYWORDS: electric motor assembly electric motor manufacturing electric motors sustainability university innovation university research

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Austin has been senior editor for ASSEMBLY Magazine since September 1999. He has more than 21 years of b-to-b publishing experience and has written about a wide variety of manufacturing and engineering topics. Austin is a graduate of the University of Michigan.

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