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Rotor blades, guide vanes and other components for jet engines are made from costly materials and machined to precise tolerances. Such components are typically made in batches, due to the time involved in setting up machine centers. The process also requires a fair number of people to tend the machines and assist in changeover.
As assembly plants become more digitally connected to both suppliers and customers, the potential threat posed by cyberattacks will only get worse. Cyberthreats to manufacturers are real, and the consequences can be devastating.
In today’s smart factories, cyber physical systems monitor physical processes, create a virtual representation of the physical world, and even make decisions. The traditional structure of the automation pyramid and the distinction between information and operations technologies are blurring.
To get an idea of the importance of sensors to the factory of the future, head to upstate New York to General Electric’s sprawling assembly plant in Schenectady, NY, where the company makes sodium-nickel batteries for cell-phone towers and other applications.
You can’t accuse Volkswagen’s Dirk Voigt of having his head in the clouds—he’ll take it as a compliment. The head of digital production at VW, Voigt and a team of manufacturing and IT pros are developing an industrial cloud computing system to amalgamate production data from more than 120 factories. The objective: greater efficiency and lower costs.
Most manufacturers agree that digital transformation is necessary to remain competitive today and thrive tomorrow. Many large companies have already begun initiatives. But, when asked to quantify the impact of those initiatives on the bottom line, they often come up short.
In the 1990s, lean manufacturing revolutionized how we organized and ran assembly lines. Now, manufacturing is undergoing another revolution - only this time, it's digital.
Like other transformative technologies, artificial intelligence presents manufacturers with unique challenges to overcome for successful implementation.
Artificial intelligence (AI) is quickly becoming a manufacturing and mainstream technological superstar - a rare achievement indeed. Consider some recent Internet stories highlighting AI's applicability to everyday life.
The "D" word has become one of the hottest trends in the manufacturing world. State-of-the-art sensors attached to assembly tools and production equipment are capable of collecting a constant stream of data.