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Home » lean engineering

Articles Tagged with ''lean engineering''

assembling wire harnesses

Training Aids Management at Harness Assembler

Tennessee MEP center teaches leadership skills to supervisors at harness assembly startup.
John Sprovieri
March 25, 2026

The MEP is a program administered by the National Institute of Standards and Technology. The program’s mission is to strengthen and empower small and medium-sized U.S. manufacturers.



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ergonomics

Can Ergonomic Improvements Increase Productivity?

A South African automotive manufacturer discovered that workers—and productivity—can benefit from ergonomic improvements.
Kapil Gupta Ph.D.
February 4, 2026

By optimizing workflow and minimizing strain, ergonomic adjustments can increase efficiency and help employees perform tasks more effectively.


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Worker picking up a small box from the top shelf at a manufacturing warehouse.
Management

Balancing Innovation and Stability with Lean

The essence of lean lies in rejecting the notion that “more is better.”
John O'Kelly
April 7, 2025

Manufacturing leaders struggle with the choice between embracing change or risking stagnation, often delaying the adoption of lean manufacturing. Despite its benefits, resistance stems from entrenched habits and misunderstandings of its full potential.


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large stand-up workstation
New & Noteworthy

Large Stand-Up Workstation for Assembly

John Sprovieri
August 19, 2024

Measuring 16 feet long, 6 feet tall and 3 feet deep, the workstation is set up in a line to support one-piece-flow assembly.


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“Super Skill” line at Toyota's Kamigo plant

Toyota Improves Engine Assembly

Jun Nagata
September 28, 2023

Enhancements aimed at reducing Toyota’s carbon footprint have also benefited screwdriving, ergonomics and quality.


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robots deployed on assembly line

Battery Manufacturer Boosts Output With Automation

John Sprovieri
August 26, 2023

Oregon startup increases productivity by improving design, getting lean, and automating assembly.


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Toyota Production System

The Toyota Production System: A Fresh Look

Olivier Larue
August 25, 2023

The basis for solving our economic, social and environmental challenges can be found in a surprising place: the Toyota Production System.


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asb0323EB-manual8.jpg

Industry 4.0 Technology and Manual Assembly

Amanda Aljinovic
March 15, 2023

In today’s manufacturing environment, which is characterized by change and unpredictable demand, the traditional assembly line is no longer convenient. New, flexible assembly systems are needed to deal with high production variety.


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asb0323manage1.jpg

The Perfect Manager

Good communication skills and employee empathy are important attributes.
Austin Weber
Austin Weber
March 14, 2023

Whether managing an assembly line or an entire plant, good management skills are something not often taught in engineering school.


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asb0323balance5.jpg

How to Balance Assembly Lines

Line balancing is an important part of lean manufacturing initiatives.
Austin Weber
Austin Weber
March 13, 2023

In the circus world, tightrope walking requires incredible balance and finesse. One wrong move can have dire consequences. Optimizing workflow on an assembly line is not as dangerous, but it requires a similar set of skills.


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