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Assembly Breaking News Automated Assembly Systems

Assembly Lines

Integrated Motion Systems Help Manufacturers Build More Flexible Automation Cells

By JJ Moore
Linear motion units, servo systems, brakes, sensors and gearing can determine how easily a robotic cell is deployed
Image: Regal Rexnord
July 2, 2026

MILWAUKEE — As manufacturers expand their use of robotics, cobots and connected production systems, motion control components are becoming increasingly important to flexible automation design.

Regal Rexnord Corp. says manufacturers, machine builders and system integrators are looking for systems that can be deployed quickly, integrated with confidence and adapted as production requirements change. The company’s automation portfolio includes technologies for linear motion, servo control, braking, sensing, gearing, conveying and power transmission.

One example is the Thomson Movotrak Cobot Transfer Unit, a collaborative seventh axis designed to add up to 10 meters of horizontal operating range to cobot applications. The system allows one cobot to move between multiple workstations or cover a larger process area, helping manufacturers increase automation coverage without adding another robot.

The Kollmorgen Essentials Motion Systems include a servo motor, servo drive and single-cable power and data technology. The platform is designed to help machine builders specify, configure and set up servo motion for applications such as packaging, warehouse automation, material handling and forming.

Another product, the Warner Electric Integrated Position Brake, combines parking and emergency braking with embedded absolute position sensing. By integrating braking and position feedback into a compact assembly, the system is designed to reduce the need for separate components and support shorter drivetrain designs.

“As automation projects grow more ambitious, customers need partners who understand how each component of a motion system impacts overall performance,” said Kevin Long, executive vice president and president of automation and motion control at Regal Rexnord. “The right motion architecture enables manufacturers to optimize space, reduce design tradeoffs and build more adaptable systems for evolving production needs.”

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KEYWORDS: factory automation position sensing servo control

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Jj moore author

JJ joined ASSEMBLY Magazine in 2026. He has over a decade of writing and editing experience. As a lifelong learner, he particularly enjoys covering topics that are new to him and likes to keep up on emerging trends.

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