Appliance Assembly

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Washers are a vital component of many fastened joints. Washers are critical to the operation of virtually every device with moving parts. They perform a variety of functions beyond just securing bolts, nuts, screws and rivets. They can insulate, seal, lock, provide spacing, improve appearance, supply spring force, align parts, and distribute loads.

When an assembly process proves to be even a tad too costly—even a penny or less per cycle—a cheaper alternative must be found. This is why many manufacturers have replaced die-cut or molded solid gaskets with form-inplace (FIP) and cure-in-place (CIP) liquid gaskets.

For the last 100 years, dryers, ovens, refrigerators, washing machines and other household appliances have performed the same basic functions, such as keeping food hot or cold and getting clothes wet and dry. But, a new breed of “smart” appliances is emerging, thanks to advanced sensor technology and the Internet of Things (IoT).

If we are to build a better world, politicians tell us, power must be placed in the right hands. This statement will draw no protest from assemblers. After all, these skilled workers require state-of-the-art power tools to build long-lasting quality products on a daily basis.

FINDLAY, OH—Whirlpool Corp. has begun construction on a $40 million expansion project at its dishwasher assembly plant here. The project will add 86,400 square feet to the facility and create approximately 50 new jobs. In addition, the appliance manufacturer has completed work on $40 million expansion project at its assembly plant in nearby Greenville, OH.

Manufacturers increasingly need to join multiple sheets of lightweight materials. Clinching can do it quickly, consistently and cost-effectively.

Manufacturers today are producing a wider range of products than ever. Life cycles are shrinking and demand for customization is increasing. As a result, assembly lines must be as flexible as possible without compromising efficiency. That’s why companies producing everything from pumps to pistols and caskets to chainsaws depend on mixed-model assembly.

Since the introduction of Electrically Commutated Motors (ECMs) over fifty years ago, there has not been a substantial energy efficiency improvement in motor technology for commercial refrigeration applications that exceeds the current generation of available ECM products.