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Home » Publications » Assembly eMagazine

Assembly eMagazine

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2022 December

The 2022 December Assembly features our cover story: Capital Spending Survey - Assemblers Continue to Invest, plus much more. Check it out today!

  • Cover Story
  • Features
  • Columns

Cover Story

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Capital Spending Survey 2022: Assemblers Continue to Invest

Buoyed by efforts to boost domestic production of EVs and electronics, manufacturers are investing in their assembly operations.
John Sprovieri
December 1, 2022

U.S. manufacturers have faced significant headwinds this year: supply chain problems, a skilled labor shortage, inflation, and the war in Ukraine. And yet despite these issues—or perhaps, because of them—manufacturers continued to invest in people, plants and equipment.


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Features

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New Technology Boosts EV Batteries

Charging Lithium-Ion Cells at Different Rates Boosts Battery Packs
Austin Weber
Austin Weber
January 4, 2023

Engineers at Stanford University have developed a new way to make lithium-ion battery packs last longer and suffer less deterioration from fast charging. It could enable electric vehicle batteries to handle more charge cycles and last longer.


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Structural Batteries Could Make EVs Lighter

Austin Weber
Austin Weber
January 3, 2023

Lightweight batteries will be one of the next big breakthroughs in EV technology. One possibility that intrigues engineers is structural batteries, which can be built into the structure of a vehicle’s body or chassis to fulfill load-bearing needs while producing power.


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Robots Assemble Electric Vehicles

Automakers need to be flexible and adopt new automation.
Patrick Matthews
December 21, 2022

Vehicle production plants are undergoing a massive transformation as automakers evolve from internal-combustion engines (ICE) to battery power. While EVs use fewer parts overall, those components tend to be heavier than their ICE equivalents. That demands new ways to deploy robots on assembly lines.


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Heavy-Duty Electric Trucks

Battery power offers numerous advantages to medium- and heavy-duty trucks.
Nathan Eddy
December 19, 2022

Heavy- and medium-duty trucks are one of the hottest segments of the electric vehicle industry today. Both legacy manufacturers and start-ups are scrambling to develop battery-powered machines. Vehicles are slowly starting to roll off assembly lines, but this new class of truck is expected to dominate the market within the next 15 years.


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What’s New From The ASSEMBLY Show

Thousands of engineers turn out to see the latest assembly technology.
John Sprovieri
December 16, 2022

Nearly 3,900 manufacturing professionals saw the latest robots, fastening tools, software and automation at the 10th annual ASSEMBLY Show, which was held Oct. 25-27 at the Donald E. Stephens Convention Center in Rosemont, IL.


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Digital Technology Transforms Auto Assembly Lines

Austin Weber
Austin Weber
December 14, 2022

Automakers around the world are transforming their factories with digital technology. The goal is to improve productivity and increase the efficiency of both people and equipment.


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Design for Additive Manufacturing, Part 3

Here are the most common pitfalls when designing parts for additive manufacturing.
Nick Allen
December 12, 2022

Different additive manufacturing (AM) processes have different constraints that can determine how easily and consistently they can produce parts. Some constraints are universal across the different processes; some are more specific to the type of process used. At 3DPRINTUK, we specialize in powder bed fusion (PBF) processes with polymer materials.


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New Software Makes Robots Easier to Deploy

Improved technology has empowered end users and made robots less intimidating.
Austin Weber
Austin Weber
December 13, 2022

Traditionally, many small- and medium-sized manufacturers avoided robots, because they were intimidating. Companies lacked the necessary programming knowledge and technical expertise. And, they simply weren’t willing to make investments in personnel that bigger manufacturers could afford.


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Columns

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Assembly That’s Out of This World!

Harry Moser
December 19, 2022

Assembly lines have been around for more than a century, but new technologies, processes, investments and strategies are accelerating production, increasing capacity and driving revenue growth.


Read More
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Video Analytics Help Auto Parts Assembler Improve Cycle Time

John Sprovieri
December 18, 2022

Contrary to widespread public concern about robots taking away jobs, people still play a key role on assembly lines. In fact, people still perform 72 percent of manufacturing tasks.


Read More
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Software Keeps STIHL’s Assembly Machines Up and Running

John Sprovieri
December 18, 2022

STIHL is a German manufacturer of chainsaws, trimmers, blowers and other handheld power equipment. Founded in 1926, the family-owned company is only chain saw manufacturer to make its own saw chains and guide bars. The company’s factory in Virginia Beach, VA, is ASSEMBLY magazine’s 2014 Assembly Plant of the Year.


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Robot Automates Assembly of Cricket Balls

John Sprovieri
December 18, 2022

Under the laws of cricket, it is illegal for players to rub any substance other than saliva and sweat onto the ball, let alone scuffing it with their fingernails. Similarly, strict rules apply to the manufacturing of cricket balls.


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Are Assembly Plants Competing With McDonald’s?

John Sprovieri
December 7, 2022

Good news! U.S. manufacturers employed 12,922,000 people in October, according to the Bureau of Labor Statistics (BLS). That’s 4 percent more than in October 2021 and 13 percent more than in April 2020, the manufacturing employment low point of the COVID recession. 


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