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Home » ultrasonic welding

Articles Tagged with ''ultrasonic welding''

Joint Design for Ultrasonic Welding

Joint Design for Ultrasonic Welding

These tips will help you design plastic parts for optimal assembly with ultrasonics
John Sprovieri
September 6, 2019
When designing plastic parts to be assembled by ultrasonic welding, engineers have several options: a butt joint, a step joint, a tongue-and-groove joint, and a shear joint.
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What’s New With Ultrasonic Welding

What’s New With Ultrasonic Welding

Advanced servo drives and immediate performance feedback are among the technologies that keep ultrasonic welding a go-to method for joining thermoplastic parts.
Jim Camillo
February 4, 2019
Matchmaking is a unique skill, and in the world of assembly, few people do it better than equipment suppliers. Day after day, these experts use their extensive experience and knowledge to exactly match the right machine to a specific assembly application.
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weld joint
International Appliance Manufacturing

Adhesives or Welding for Plastic Part Assembly?

One of the best things that you can do, both for the design of your product and the success of your business, is to make design choices that keep your assembly options open.
October 1, 2018

Two of the most popular methods for assembling plastic parts into finished products are adhesives and ultrasonic welding. But how can a manufacturer differentiate between these two options? What questions should product design and manufacturing teams ask when deciding why and when to select these assembly methods?


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Staking for Plastic Parts Assembly

Staking for Plastic Parts Assembly

A wide range of staking methods produce quality plastic assemblies with stress-free joints
Jim Camillo
September 5, 2018
How well an assembled plastic part performs depends a great deal upon how its component pieces are joined. Those made of strong, hard plastic may be fastened together or bonded. Thermoplastic pieces allow for even more options, including screws and rivets, various types of adhesives or welding, staking and being snap-fit.
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Assembling Printed Parts

Assembling 3D Printed Parts

Engineers don’t need to rethink traditional joining techniques
Austin Weber
Austin Weber
July 5, 2018
Additive manufacturing is no longer just for prototyping. More and more, the technology is being used to make production-ready parts. That's forcing engineers to begin thinking about joint designs and assembly processes.
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Assembly Methods for Bioplastics

Assembly Methods for Bioplastics

Plastics made from plant-based materials are increasingly being used in a variety of applications.
John Sprovieri
February 5, 2018

In January 2017, students from Eindhoven University of Technology in the Netherlands unveiled the world’s first car made almost entirely from bio-based materials.


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Flexible Assembly Machine Combines Multiple Plastics Joining Processes

Flexible Assembly Machine Combines Multiple Plastics Joining Processes

What if one machine could be configured to perform any friction-based welding process with a simple change of tooling?
Hans-Peter Heim Stefan Jarka Jan-Michael Geck
September 12, 2017

Ultrasonic welding can handle most plastics assembly applications. Other friction-based processes, such as vibration welding and spin welding, can usually tackle the rest. However, that necessitates investing in three separate machines at considerable cost.


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Joining Wire to Small Metal Parts

Joining Wire to Small Metal Parts

State-of-the-art welding and soldering equipment ensure that wires are securely joined to terminals or other wires.
Jim Camillo
July 5, 2017

When the average person opens up a refrigerator and grabs a too-warm soda can or bottle, his initial reaction is one of disappointment. But, if that person is an assembler of harnesses for this type of appliance, his initial thought is: Check the evaporator fan wiring harness.


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Ultrasonic Welder Solves Challenge of Assembling Long Plastic Parts

Ultrasonic Welder Solves Challenge of Assembling Long Plastic Parts

Jim Camillo
July 5, 2017

On construction jobsites throughout the world, contractors rely on the spirit level to make sure surfaces are truly flat (horizontal) or plumb (vertical). This type of level—so named because it contains a vial of alcohol (spirit) with a bubble in it—has been used for centuries and remains very popular.


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Assembling Thermoplastic Composites

Assembling Thermoplastic Composites

Joining thermoplastic composites—either to each other or to other materials—can be challenging.
John Sprovieri
June 7, 2017

Plastics and polymer composites are essential to a wide range of safety and performance parts in cars today. In fact, the use of plastic and polymer composites in light vehicles has increased from less than 20 pounds per vehicle in 1960 to 334 pounds per car in 2015.


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