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Home » Topics » Technologies » Wire Processing Assembly

Wire Processing Assembly
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‘Smart Wiring’ Power Module Streamlines Harness Production

September 17, 2021
NOVI, MI—Martin Technologies has developed an electronic smart power distribution module that it claims can decrease wiring content in EVs and AVs by up to 90 percent.

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IPC-WHMA-A-620 Gets an Update

IPC-WHMA-A-620 Gets an Update

Four years after their last revision, IPC and WHMA recently published revision D of their popular A-620 standard for cable and wire harness assembly.
Jim Camillo
June 16, 2021
Rulebooks are multifaceted things. On the one hand, they are intentionally restrictive to ensure the proper order of performing one or more activities. On the other hand, they eventually evolve to address new and better ways of doing something.
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Cost Reduction in Wire Harness Assembly

Cost Reduction in Wire Harness Assembly

Experience, foresight and a reliable enterprise resource planning (ERP) system are the keys to cutting expenses throughout the wire harness assembly process.
Jim Camillo
June 15, 2021
In the marketing world, a pair of scissors is all that's needed to cut expenses. But, in the real world of business, scissors are the last thing company executives need near them during the stressful process of deciding where to reduce costs.
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Wire Harness Assembly: Business Outlook

Wire Harness Assembly: Business Outlook

Harness assemblers took a hit in 2020, but the economic forecast for 2021 looks better.
John Sprovieri
April 20, 2021
With the possible exception of medical device manufacturing, the COVID-19 pandemic disrupted manufacturing in every industry last year. Wire harness manufacturing was no exception. With both automotive and aerospace manufacturing depressed, harness assemblers struggled.
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Training for Wire Harness Assembly

Training for Wire Harness Assembly

WHMA and IPC have developed a new training program for workers who are new to wire harness assembly.
John Sprovieri
April 16, 2021
One of the biggest challenges in manufacturing today is obtaining and retaining skilled labor. Wire harness manufacturing is no exception. In fact, one online job board listed more than 900 openings for wire harness assemblers in March.
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high-voltage cables

IPC Prepares New Standard for EV Interconnect Assembly

Austin Weber
Austin Weber
March 1, 2021
Because of growing interest in electric vehicles, robust standards will be needed to address high-voltage cables and wiring harnesses.

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IPC Prepares New Standard for EV Interconnect Assembly

Austin Weber
Austin Weber
February 3, 2021
IPC-9791: Electric Mobility Cable and Interconnects—Visual Acceptability and Process Requirements is a new standard being developed for electric vehicle wiring harnesses, cables and interconnects.

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What’s New With Cut, Strip and Crimp Machines

What’s New With Cut, Strip and Crimp Machines

These fully automated machines simultaneously process the ends of one or more different wires to optimize productivity
Jim Camillo
January 13, 2021
Component uniformity and product quality often go hand in hand. Knowing this, manufacturers do all they can to find the right equipment that ensures such uniformity batch after batch, day after day.
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Reliable Bonding for Autonomous Driving

Reliable Bonding for Autonomous Driving

Ultrasonic welding is a fast, reliable method for attaching connectors to cables used in self-driving cars
Christian Huber
January 12, 2021
For a long time, autonomous driving seemed like science fiction. Now, it is increasingly becoming a reality. In the next 10 years, driving as we know it will undergo greater changes than in the last 30 years.
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Harness Design at Nordex

Harness Design at Nordex

Software aids design and assembly of control cabinets and wire harnesses for wind turbines
John Sprovieri
October 16, 2020

Can the length of a wire harness routed in a wind turbine tower 394 feet tall and connected to a control cabinet in a nacelle be precisely determined by a computer? Yes, it can.


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