Wire Processing Assembly - Articles - Page 13

The Ergonomics of Wire Harness Assembly

Manual tasks pose numerous risks to assemblers

October 15, 2020

When it comes to assembling wire harnesses, humans still do it better than automation. That's why wire processing remains a largely manual process. However, it also poses a number of ergonomic issues and concerns, including the risk of back, finger, neck, shoulder and wrist injuries.

Ultrasonic Welding of Wire to Metal

Manufacturers have multiple technology options for ultrasonically welding wire to small metal parts

Jim Camillo

October 14, 2020

One of the main goals of an artist is to help others see things in a different light and use them in a new way. Manufacturers often provide a similar benefit to their equipment suppliers.

Wire Harness Manufacturers Get Help Through MEP

John Sprovieri

July 23, 2020

Located in Portland, OR, AmFor Electronics Inc. has been manufacturing wire harnesses, cable assemblies, electrical panels and electromechanical assemblies since 1961. Its products can be found in cars, trucks, construction equipment and agricultural equipment.

Culture Drives Efficiency and Quality at Wire Harness Manufacturer

Virginia-based contract manufacturer uses employee input and skill development to build better processes.

July 21, 2020

Over the past decade, Parker Garrett has visited hundreds of companies. During the course of those visits, he's observed his share of unhappy workplaces. Conversations reveal frustrations with bureaucracy, poorly designed processes and "odd" decision-making not in the best interest of either the company or its employees.

Despite Headwinds, Aviation Connector Market Set to Grow

May 6, 2020

DUBLIN—The global aviation connector market will grow at a steady 5 percent annual rate over the next decade, according to a recent study conducted by Fact.MR.

Cutting and Stripping Coax

The latest technology for stripping coaxial cable gives engineers unprecedented control

John Sprovieri

April 13, 2020

Stripping coaxial cables places high demands on processing equipment. Several thin, concentric layers must be carefully removed within a single cycle: insulation, metal braiding, foil and dielectric. The strip length must be exceptionally accurate, since the tolerance ranges of coaxial connectors are narrow.

Options for Tinning Wire

Whether applied manually or by a machine, the tinning process improves the mechanical strength of bare copper wire

Jim Camillo

April 10, 2020

Like any assembly skill, manual soldering of wire can be learned through proper training. This training begins by teaching the person how to cleanly strip, tin and solder the wire to a connector, PCB or terminal.

Pull-Force Testing Crimped Wires

Consistency is key in pull-force testing

Zoe Leduc

April 9, 2020

Of the many steps in the process of assembling a wire harness, testing the crimped terminal is a crucial one. If the terminal hasn't been properly attached to the end of the wire, it can cause the wire and eventually the entire wire harness to fail. Most manufacturers use pull testing to assess crimped connections and ensure that terminals are properly attached.

U.S. Electrical Trade Associations Ensure Essential Businesses Operate

March 26, 2020

ROSSLYN, VA—The leading trade associations representing America’s electrical supply chain united to ensure that lawmakers at the state and local levels keep the power on for everyone as they make decisions related to the current COVID-19 health crisis.

Automation and Lean Help Magna Stay Flexible

Integrated Systems Manufacturer Plans MI Facility

January 30, 2020

DETROIT, MI —Dakkota Integrated Systems, a company that supplies assembly and sequencing services for the OEM automotive market, plans to construct and operate a 300,000 square-foot manufacturing facility on a portion of the former Kettering High School and Rose Elementary School sites in Detroit, Michigan.